Cavity Preservation Following Repair Work - AR97.20-P-1500CW

MODEL 204

Model 204.0/2/3

Engine hood

Fig 1: Identifying Engine Hood Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.0/3

Trunk lid

Fig 2: Identifying Trunk Lid Repair Work Area

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Model 204.2

Liftgate

Fig 3: Identifying Liftgate Repair Work Area (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Liftgate Repair Work Area (2 Of 2)

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Model 204.9

Engine hood

Model 204.0/2/3

Driver door

Liftgate

Fig 5: Identifying Driver Door Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.0

Rear doors

Fig 6: Identifying Rear Doors Repair Work Area

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Model 204.2

Rear door

Fig 7: Identifying Rear Door Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.9

Rear door

Fig 8: Identifying Rear Door Repair Work Area

Courtesy of MERCEDES-BENZ USA

Driver door

Fig 9: Identifying Driver Door Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.0

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 10: Locating Upper Front Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.2

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 11: Locating Upper Front Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.3

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Fig 12: Locating Upper Front Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.9

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member

Model 204

Front longitudinal member

Fig 13: Locating Front Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.0/3

Rear longitudinal member

Fig 14: Locating Rear Longitudinal Member Repair Work Area

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Model 204.2

Rear longitudinal member

Fig 15: Locating Rear Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.9

Rear longitudinal member

Fig 16: Locating Rear Longitudinal Member Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.0/3

Rear end

Fig 17: Locating Rear End Repair Work Area

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Model 204.2

Rear end

Fig 18: Locating Rear End Repair Work Area

Courtesy of MERCEDES-BENZ USA

Model 204.9

Rear end

Fig 19: Locating Rear End Repair Work Area (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 20: Locating Rear End Repair Work Area (2 Of 2)

Courtesy of MERCEDES-BENZ USA

Model 204.0/2/3/9 Underfloor

	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when handling anticorrosion agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation	Apply cavity sealant from inside in shaded areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
		Processing instructions for cavity preservation agent	AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Cavity sealant, solvent-free (1 l container)	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes	The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05