Remove/install door module - AR72.10-P-0900NKB
MODEL 156, 176, 242, 246
Shown on MODEL 246
Shown on MODEL 156
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical components to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such components. | AS91.00-Z-0008-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Remove left and right side window (2) | AR72.10-P-1900NKB | |
| 2 | Disconnect battery ground line | AR54.10-P-0003NKB | |
| 3 | Remove outside door handle | Disconnect electrical connector in door handle. |
|
| 4 | Take off gaskets (3) | ||
| 5 | Loosen bolts (4), push bearing bracket (5) toward front and unhook | ||
| 6 | Disconnect electrical connectors (6) from left front door control unit (N691) or right front door control unit (N692) | ||
| 7 | Remove bolts (7) | *BA72.10-P-1005-01L | |
| 8 | Drill out rivet heads on rivets (8) | ||
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| 9 | Loosen door module (1) from front door (9) and remove | Figure | |
| 10 | Drill out rivet residues (10) at top left and top right | Model 156 |
|
| 11 | Press out any pieces of rivets remaining (10) in the inner door panel | Fig 4 | |
| 12 | Completely remove rivet residues (10) and drilling chips from front door (9) | Completely remove rivet residues (10). Otherwise remaining rivet residues (10) can cause corrosion damage on front door (9). |
|
| 13 | Install in the reverse order |
FRONT DOOR
| Number | Designation | Model 156 | Model 242 | |
|---|---|---|---|---|
| BA72.10-P-1005-01L | Bolt, lock to front door | Nm | 6 | 6 |
FRONT DOOR
| Number | Designation | Model 176, 246 | |
|---|---|---|---|
| BA72.10-P-1005-01L | Bolt, lock to front door | Nm | 6 |