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Oil line removal and installation - AR18.30-P-6850MTA

ENGINE 133 in MODEL 117, 156, 176 

Fig 1: Oil Line Remove/Install Components
G11065630Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Detach coolant lines from turbocharger and pull to the front   AR20.20-P-7440MTA
IMPORTANT Do not remove coolant lines. The feed line remains on the crankcase and the return line on Y-fitting on the transmission cooling coolant circulation pump.  
2 Remove upper engine cover    
  Only perform operation steps 3 to 7 to remove feed line (1)     
3 Detach heat protection cable bushing from feed line (1) INSTALLATION IMPORTANT Check heat protection cable bushing for damage; replace if necessary.  
4 Remove screw/bolt (5) INSTALLATION IMPORTANT Replace sealing ring.  
TORQUE SPECIFICATION Bolt, oil feed line to turbocharger/crankcase/bracket *BA09.40-P-1003-01X 
5 Remove screw/bolt for oil line feed line bracket (3) TORQUE SPECIFICATION Bolt, oil feed line to turbocharger/crankcase/bracket *BA09.40-P-1003-01X 
6 Detach wide open throttle vent line (9) at cylinder head cover and bracket and place to one side   AR01.20-P-0002MTA
NOTES Do not bend wide open throttle vent line (9) too strongly.
The wide open throttle vent line (9) will be damaged otherwise and must be replaced.
 
7 Remove screw/bolt (6) and feed line (1) upwards INSTALLATION IMPORTANT Replace sealing ring.  
TORQUE SPECIFICATION Bolt, oil feed line to turbocharger/crankcase/bracket *BA09.40-P-1003-01X 
  Only perform operation steps 8 to 12 to remove return line (2)     
8 Remove heat shield at turbocharger TORQUE SPECIFICATION Bolt, heat shield to bracket *BA09.40-P-1009-01X 
9 Detach heat protection cable bushing from return line (2) INSTALLATION IMPORTANT Check heat protection cable bushing for damage; replace if necessary.  
10 Remove screw/bolt (7) INSTALLATION IMPORTANT Replace sealing ring.  
TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase/bracket *BA09.40-P-1004-01X 
11 Remove oil return line bracket screw/bolt (4) TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase/bracket *BA09.40-P-1004-01X 
12 Remove screw/bolt (8) and return line (2) upwards INSTALLATION IMPORTANT Replace seal.  
TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase/bracket *BA09.40-P-1004-01X 
13 Install in the reverse order    
INSPECT Check     
14 Check oil level of the engine and correct if necessary    
REFER TO MAINTENANCE     AP18.00-P-0101AHH 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Carry out an engine test run and check engine for leaktightness    
TURBOCHARGER

Number Designation ENGINE 133
BA09.40-P-1003-01X Bolt, oil feed line to turbocharger/crankcase/bracket Nm 9
TURBOCHARGER

Number Designation ENGINE 133
BA09.40-P-1004-01X Bolt, oil return line to turbocharger/crankcase/bracket Nm 9
TURBOCHARGER

Number Designation ENGINE 133
BA09.40-P-1009-01X Bolt, heat shield to bracket Nm 9