LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2015 >> GL63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 166 Chassis >> Testing & Repair >> Remove/install radiator >> Remove/install radiator - AR20.20-P-3865MLJ

Remove/install radiator - AR20.20-P-3865MLJ

MODEL 166 with ENGINE 157 

MODEL 166 with ENGINE 278 

MODIFICATION NOTES

19.4.12 Value changed: Nut/bolt, high-pressure line to accumulator   *BA83.30-P-1001-01J 
24.5.12 Mother / screw high-pressure line to Flussigkeitsbehalter TYP 166 *BA83.30-P-1001-01J 
Fig 1: Identifying Radiator Remove/Install Components - Shown On Model 166
G09981998Courtesy of MERCEDES-BENZ USA

Shown on model 166 

REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove engine intake air ducts (1) upstream of air filter    
2 Remove cold air intake (11)    
3 Drain air conditioning system   AR83.30-P-1760CW
4 Remove fan unit (12)   AR20.40-P-5050MLJ 
5 Remove bottom engine compartment paneling   AR61.30-P-1001GQ
6 Drain coolant at radiator (6)   AR20.00-P-1142GQ 
NOTES Notes on coolant   AH20.00-N-2080-01A
7 Detach coolant hoses (3, 8) from radiator (6)   AR09.41-P-1311-01AL
8 Disconnect coolant line (9)    
9 Loosen circulation pump holder (10) Engine 157  
10 Do not disconnect refrigerant lines (2, 5) at radiator (6) TORQUE SPECIFICATION Nut/bolt, high-pressure line to fluid reservoir *BA83.30-P-1001-01J 
11 Disconnect transmission fluid lines (7) at radiator (6)    
12 Remove air ducting on the left and right (4) for engine mount    
13 Take out radiator (6) with the aid of another person in an upward direction IMPORTANT Radiator package consisting of the radiator and condenser.  
INSPECT Check     
14 Check radiator (6) for signs of damage Only when reusing the radiator (6)
↓
Install new radiator (6) if necessary.
 
15 Install in the reverse order    
16 Inspect cooling system for leaks   AR20.00-P-1010GQ 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
17 Perform engine test run and check cooling system for proper operation    
AIR CONDITIONING

Number Designation MODEL 166
*BA83.30-P-1001-01J  Nut/bolt, high-pressure line to fluid reservoir Nm 7