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Notes on calculating tightening torque when using insertion tool with various effective lengths. - AH00.00-P-0015-01CW

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IMPORTANT The working length of the insertion tool (2) plugged onto the torque wrench (1) changes the leverage of the torque wrench (1). This in turn alters the actual tightening torque. Therefore the tightening torque to be set has to be calculated as a function of the working length of the insertion tool (2) and the specified tightening torque.

Fig 1: Identifying Insertion Tool Working Length
G10035732Courtesy of MERCEDES-BENZ USA

The following formula is used to calculate the torque to be set. 

b Effective length of torque wrench 

c Internal caliper of adjusting tool 

d Internal caliper of insertion tool 

MDE torque to be set 

MDE = (MDV*(b+c))/(b+d)