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Remove/install front engine mounts and/or engine support - AR22.10-P-1260OGE

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ENGINES 642 in MODEL 207 

ENGINES 642 in MODEL 212, 218 except 4MATIC 

Fig 1: Front Engine Mount And Support Remove/Install Components
G09975437Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

27.9.11 Value changed: Screw/bolt, front engine mount to engine support Model 207 except 4 *BA22.10-P-1001-03E 
  Value changed: Screw/bolt, front engine mount to engine support Model 207 except 4 *BA22.10-P-1001-03E 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove engine trim panel INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
2 Remove air filter housing   AR09.10-P-1150SXI
3 Remove bolt (1) on engine mount (4) from above IMPORTANT When removing the right engine mount (4) the retaining clamp (6) for the oxygen sensor cable must be removed at the same time.  
TORQUE SPECIFICATION *BA22.10-P-1001-03E 
SPECIAL TOOL Set of engine mount wrenches Figure
4 Attach engine hoist and raise engine Model 207 AR33.10-P-0105CW
Model 212, 218 AR33.10-P-0105EW
5 Remove bottom sections of soundproofing IMPORTANT Remove center and rear soundproofing bottom section. AR94.30-P-5300EW
6 Remove diesel particulate filter Only for removal of the right engine mount (4) or the engine support (5). AR14.40-P-1000OGE
7 Remove screw/bolts (2) for engine mount (4) TORQUE SPECIFICATION *BA22.10-P-1002-03E 
8 Take out engine mount (4) IMPORTANT Always replace engine mount (4) in pairs. Pay attention to environmental protection regulations for disposal of engine mounts (4). Dispose engine mounts (4) into mixed scrap.
INSTALLATION IMPORTANT The anti-twist locks for engine mounts (4) must fit in the recess clearances of engine supports (5).
 
9 Detach ground line from battery Only when removing the right engine support (5). AR54.10-P-0003EW
10 Detach electrical line circuit 30 on alternator Only when removing the right engine support (5).  
TORQUE SPECIFICATION *BA15.40-P-1002-01D 
11 Remove screw/bolts (3) and take out engine support (5) TORQUE SPECIFICATION *BA22.10-P-1001-02A 
12 Install in the reverse order    
ALTERNATOR

Number Designation Engine 642
BA15.40-P-1002-01D Nut, circuit B+ to alternator Nm 15
ENGINE SUPPORT (ENGINE SIDE)

Number Designation Engine 642
BA22.10-P-1001-02A Screw/bolt, engine support to cylinder crankcase Stage 1 Nm 20
Stage 2 ∠° 90
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 207 except 4MATIC Model 207 4 Model 212 except 4MATIC
BA22.10-P-1001-03E Screw/bolt connecting front engine mount to engine support M10 Nm 50 50 50
M12 Stage 1 Nm 85 85 85
Stage 2 ∠° 90 90 90
BA22.10-P-1002-03E Screw/bolt, front engine mount to front axle carrier Nm 28 28 28
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 218 except 4MATIC
BA22.10-P-1001-03E Screw/bolt connecting front engine mount to engine support M10 Nm 50
M12 Stage 1 Nm 85
Stage 2 ∠° 90
BA22.10-P-1002-03E Screw/bolt, front engine mount to front axle carrier Nm 28
Fig 2: Identifying Set Of Engine Bearing Wrenches (001 589 01 16 00)
G09975438Courtesy of MERCEDES-BENZ USA