Remove/install front engine mount and/or engine support - AR22.10-P-1260EL
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ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
ENGINE 276.9 in MODEL 212.095/195 with TRANSMISSION 724
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
Shown on engine 276 in model 212 except 212.095/195, 218
| Note on the -voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Remove/install | |||
| 1 | Perform disable for the high voltage on-board electrical system | ENGINE 276 in MODEL 212.095/195 | AR54.10-P-1150EH |
| 2 | Remove front engine cover (1) | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) |
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| 3 | Disconnect ground line at battery | When removing the right engine support (8). | |
| AR54.10-P-0003EW | |||
| 4 | Remove air filter housing (2) with engine air intake duct upstream of air filter | When removing right-hand engine mount (7). | |
| *BA09.10-P-1001-01M | |||
| *BA09.10-P-1002-01M | |||
| 5.1 | Unclip ME-SFI [ME] control unit (N3/10) and place to one side with connected lines | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) When removing left-hand engine mount (7). |
|
| AR07.08-P-7008EL | |||
| 5.2 | Remove ME-SFI [ME] control unit (N3/10) with bracket | ENGINE 276.9 in MODEL 212.095/195 | |
| AR07.08-P-7008EL | |||
| 6 | Remove screw/bolts (4) and remove heat shield (3) | *BA22.10-P-1003-02A | |
| 7 | Mount engine hoist and raise engine slightly | AR33.10-P-0105EW | |
| 8 | Remove screw/bolts (5) for engine support (8) on engine mounts (7) | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) |
*BA22.10-P-1001-03E |
| Figure | |||
| 9 | Secure cooler with tensioning strap against falling down | ||
| 10 | Remove bottom engine compartment paneling | AR61.20-P-1105EW | |
| 11.1 | Raise engine | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) When lifting the engine no cable and lines should be put under tension. Otherwise they may be damaged. |
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| 11.2 | Lower front axle carrier | ENGINE 276 in MODEL 212.095/195 | |
| AR33.10-P-0001EW | |||
| 12 | Unscrew screw/bolts (6) for engine mounts (7) on front axle carrier | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) |
|
ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) |
*BA22.10-P-1002-03E | ||
| 13 | Unclip electrical connection on A/C compressor (A9) and place to one side | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) |
|
| 14 | Take out engine mount (7) | ||
| 15 | Remove poly-V belt | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) |
|
| AR13.20-P-0001EL | |||
| 16 | Detach refrigerant compressor (A9) and lay down to side with connected lines | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) When removing the left engine support (8). |
|
| *BA83.55-P-1001-01M | |||
| 17 | Remove alternator | ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 212 with TRANSMISSION 724 without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96) without CODE ME04 (Mild hybrid drive) ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 without CODE ME04 (Mild hybrid drive) When removing the right engine support (8). |
|
| AR15.40-P-5032EL | |||
| 18 | Remove screw/bolt from starter heat shield (3) on engine support (8) | When removing the right engine support (8). | |
| 19 | Remove screw/bolts (9) and take out engine support (8) | *BA22.10-P-1001-02A | |
| 20 | Install in the reverse order |
AIR FILTER
| Number | Designation | ENGINE 276.9 | |
|---|---|---|---|
| BA09.10-P-1001-01M | Bolt, air filter to cylinder head cover | Nm | 9 |
AIR FILTER
| Number | Designation | ENGINE 276.9 | |
|---|---|---|---|
| BA09.10-P-1002-01M | Bolt, air filter to air intake pipe support brace | Nm | 9 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | ENGINE 276 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02A | Bolt, engine support to crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 212 | MODEL 218 | |||
|---|---|---|---|---|---|---|
| BA22.10-P-1001-03E | Bolt, front engine mount to engine support | M10 | Nm | 50 | 50 | |
| M12 | Stage 1 | Nm | 85 | 85 | ||
| Stage 2 | ∠° | 90 | 90 | |||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 212 | MODEL 218 | ||
|---|---|---|---|---|---|
| BA22.10-P-1002-03E | Bolt, front engine mount to front axle carrier | M8 | Nm | 28 | 28 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA22.10-P-1003-02A | Bolt, heat shield to engine support | Nm | 13 |
REFRIGERANT COMPRESSOR
| Number | Designation | ENGINE 276 | |
|---|---|---|---|
| BA83.55-P-1001-01M | Bolt, refrigerant compressor to timing case/crankcase/engine support | Nm | 20 |