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Remove/install front engine mount and/or engine support - AR22.10-P-1260EL

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ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96) 

ENGINE 276.9 in MODEL 212.095/195 with TRANSMISSION 724 

ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 

ENGINE 276.9 in MODEL 218 with TRANSMISSION 725 

Shown on engine 276 in model 212 except 212.095/195, 218 

Fig 1: Front Engine Mount And Support Remove/Install Components - Shown On Engine 276 In Model 212
G09975423Courtesy of MERCEDES-BENZ USA
NOTES Note on the -voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
REMOVINGINSTALLING Remove/install     
1 Perform disable for the high voltage on-board electrical system ENGINE 276 in MODEL 212.095/195 AR54.10-P-1150EH
2 Remove front engine cover (1) ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
 
3 Disconnect ground line at battery When removing the right engine support (8).  
AR54.10-P-0003EW
4 Remove air filter housing (2) with engine air intake duct upstream of air filter When removing right-hand engine mount (7).  
TORQUE SPECIFICATION Bolt, air filter to cylinder head cover *BA09.10-P-1001-01M 
TORQUE SPECIFICATION Bolt, air filter to air intake pipe support brace *BA09.10-P-1002-01M 
5.1 Unclip ME-SFI [ME] control unit (N3/10) and place to one side with connected lines ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
When removing left-hand engine mount (7).
 
AR07.08-P-7008EL
5.2 Remove ME-SFI [ME] control unit (N3/10) with bracket ENGINE 276.9 in MODEL 212.095/195  
AR07.08-P-7008EL
6 Remove screw/bolts (4) and remove heat shield (3) TORQUE SPECIFICATION Bolt, heat shield to engine support *BA22.10-P-1003-02A 
7 Mount engine hoist and raise engine slightly   AR33.10-P-0105EW
    IMPORTANT Only lift up the engine until the front engine mount (7) is relieved of load.  
8 Remove screw/bolts (5) for engine support (8) on engine mounts (7) TORQUE SPECIFICATION
ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
*BA22.10-P-1001-03E 
SPECIAL TOOL Engine mount wrench set Figure
9 Secure cooler with tensioning strap against falling down    
10 Remove bottom engine compartment paneling   AR61.20-P-1105EW
11.1 Raise engine ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
NOTES
When lifting the engine no cable and lines should be put under tension.
Otherwise they may be damaged.
 
11.2 Lower front axle carrier ENGINE 276 in MODEL 212.095/195  
  AR33.10-P-0001EW
IMPORTANT Do not remove front axle carrier on cross and strut rods.  
12 Unscrew screw/bolts (6) for engine mounts (7) on front axle carrier ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
 
TORQUE SPECIFICATION
ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
*BA22.10-P-1002-03E 
13 Unclip electrical connection on A/C compressor (A9) and place to one side ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
 
14 Take out engine mount (7) INSTALLATION IMPORTANT Ensure that the correct installation position is obtained when assembling the engine mount (7).
IMPORTANT Pay attention to environmental protection regulations for disposal of engine mounts (7). Dispose engine mounts (7) into mixed scrap.
INSTALLATION IMPORTANT Exclusively replace engine mount (7) in pairs.
 
15 Remove poly-V belt ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
 
AR13.20-P-0001EL
16 Detach refrigerant compressor (A9) and lay down to side with connected lines ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
When removing the left engine support (8).
TORQUE SPECIFICATION Bolt, refrigerant compressor to timing case/crankcase/engine support
 
*BA83.55-P-1001-01M 
17 Remove alternator ENGINE 276.9 in MODEL 212 (except 212.067/080/088/267/280/288) with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 212 with TRANSMISSION 724
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 722.9 (except 722.96)
without CODE ME04 (Mild hybrid drive)
ENGINE 276.9 in MODEL 218 with TRANSMISSION 725
without CODE ME04 (Mild hybrid drive)
When removing the right engine support (8).
 
AR15.40-P-5032EL
18 Remove screw/bolt from starter heat shield (3) on engine support (8) When removing the right engine support (8).  
19 Remove screw/bolts (9) and take out engine support (8) TORQUE SPECIFICATION Bolt, engine support to crankcase *BA22.10-P-1001-02A 
20 Install in the reverse order    
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1001-01M Bolt, air filter to cylinder head cover Nm 9
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1002-01M Bolt, air filter to air intake pipe support brace Nm 9
ENGINE SUPPORT (ENGINE SIDE)

Number Designation ENGINE 276
BA22.10-P-1001-02A Bolt, engine support to crankcase Stage 1 Nm 20
Stage 2 ∠° 90
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation MODEL 212 MODEL 218
BA22.10-P-1001-03E Bolt, front engine mount to engine support M10 Nm 50 50
M12 Stage 1 Nm 85 85
Stage 2 ∠° 90 90
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation MODEL 212 MODEL 218
BA22.10-P-1002-03E Bolt, front engine mount to front axle carrier M8 Nm 28 28
ENGINE SUPPORT (ENGINE SIDE)

Number Designation ENGINE 276
BA22.10-P-1003-02A Bolt, heat shield to engine support Nm 13
REFRIGERANT COMPRESSOR

Number Designation ENGINE 276
BA83.55-P-1001-01M Bolt, refrigerant compressor to timing case/crankcase/engine support Nm 20
Fig 2: Identifying Engine Mount Wrench Set (001 589 01 16 00)
G09975424Courtesy of MERCEDES-BENZ USA