Remove/install front engine mount and/or engine support - AR22.10-P-1260CWY
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ENGINE 642 in MODEL 204.08/28/98, 212.08/09/28/29, 218.39/99
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Remove engine cover | ||
| 2 | Remove air filter housing | MODEL 204 | AR09.10-P-1150CO |
| MODEL 212, 218 | AR09.10-P-1150SXI | ||
| 3.1 | Detach lower engine compartment paneling | MODEL 204.9 | |
| AR61.20-P-1105CY | |||
| 3.2 | Remove bottom sections of soundproofing | MODEL 204.0/2, 212, 218 | |
| AR94.30-P-5300EW | |||
| 4 | Remove catalytic converter | MODEL 204 up to model year 2009 For removal of the right engine mount (3) or carrier (4). |
|
| AR49.10-P-5500CO | |||
| 5 | Remove primary catalytic converter | MODEL 204 up to model year 2009 For removal of the right engine mount (3) or carrier (4). |
|
| AR49.10-P-7100CWI | |||
| 6 | Remove diesel particulate filter | MODEL 204.08/28/98 as of model year 2009, model 212.08/09/28/29, 218.39/99 For removal of the right engine mount (3) or carrier (4). |
|
| MODEL 204 as of model year 2009 | AR49.10-P-7100CWI | ||
| MODEL 212, 218 | AR14.40-P-1000OGE | ||
| 7 | Attach engine lifting device and raise engine | MODEL 204 | AR33.10-P-0105CW |
| MODEL 212, 218 | AR33.10-P-0105EW | ||
| 8 | Remove bolt (1) from above | *BA22.10-P-1001-03E | |
| Figure | |||
| 9 | Remove screw/bolts (2) from above | *BA22.10-P-1002-03E | |
| 10 | Detach steering shaft | MODEL 204.08/28/98 with ENGINE 642 For removal of the right engine mount (3) or carrier (4). | |
| AR46.10-P-8000CW | |||
| 11 | Take out engine mount (3) | ||
| 12 | Disconnect ground line at battery | MODEL 204 | AR54.10-P-0003CW |
| Notes on battery | AH54.10-P-0001-01A | ||
| MODEL 212, 218 | AR54.10-P-0003EW | ||
| 13 | Remove circuit 30 electrical line from alternator | When removing the right-hand engine support (4). | |
| *BA15.40-P-1002-01D | |||
| 14 | Remove screw/bolt (7) from front axle transmission on engine support (4) | When removing the right-hand engine support (4). | |
| 15 | Detach electrical wiring harness on engine support (4) | When removing the right-hand engine support (4). | |
| 16 | Remove screw/bolts (6) and take out engine support (4) | ||
| *BA22.10-P-1001-02A | |||
| 17 | Install in the reverse order |
ALTERNATOR
| Number | Designation | ENGINE 642 | |
|---|---|---|---|
| BA15.40-P-1002-01D | Nut, circuit B+ to alternator | Nm | 15 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | ENGINE 642 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02A | Bolt, engine support to crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 204 | MODEL 212 | |||
|---|---|---|---|---|---|---|
| BA22.10-P-1001-03E | Bolt, front engine mount to engine support | M10 | Nm | 50 | 50 | |
| M12 | Stage 1 | Nm | - | 85 | ||
| Stage 2 | ∠° | - | 90 | |||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 218 | |||
|---|---|---|---|---|---|
| BA22.10-P-1001-03E | Bolt, front engine mount to engine support | M10 | Nm | 50 | |
| M12 | Stage 1 | Nm | 85 | ||
| Stage 2 | ∠° | 90 | |||
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 204 | MODEL 212 | ||
|---|---|---|---|---|---|
| BA22.10-P-1002-03E | Bolt, front engine mount to front axle carrier | M8 | Nm | 28 | 28 |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | MODEL 218 | ||
|---|---|---|---|---|
| BA22.10-P-1002-03E | Bolt, front engine mount to front axle carrier | M8 | Nm | 28 |