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Remove/install front engine mount and/or engine support - AR22.10-P-1260CMG

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ENGINES 156 in MODEL 204, 212 

Fig 1: Front Engine Mounts And Support Remove/Install Components
G09975421Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or tilting off of the vehicle lift. Align vehicle between vehicle lift columns and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Detach ground line from battery Only when removing the right engine mount and right engine support.    
    Model 204 AR54.10-P-0003CW
    Model 212
NOTES Insulate ground line clamp as a protection against unintentional contact of ground line with ground point of battery.
AR54.10-P-0003EW
NOTES Notes on battery   AH54.10-P-0001-01A
2 Remove air filter housing   AR09.10-P-1150CMG
3 Lift vehicle on vehicle lift.    
4 Loosen both engine mounts (3) from front axle carrier by unscrewing bolts (1) TORQUE SPECIFICATION *BA22.10-P-1002-03E 
5 Loosen bolt (4) on right engine mount (3) from above TORQUE SPECIFICATION *BA22.10-P-1001-03E 
SPECIAL TOOL Figure
6 Mount engine hoist Model 204 AR33.10-P-0105CW
Model 212 AR33.10-P-0105EW
7.1 Raise engine IMPORTANT Ensure that engine and its detachable components are not lying against the body! Do not over-tension coolant lines and electric cables!  
7.2 Push engine carefully to the right side When removing the left engine mount (3) and left engine support (5).  
8 Loosen bolt (4) on left engine mount (3) from above TORQUE SPECIFICATION *BA22.10-P-1001-03E 
SPECIAL TOOL Figure
  Remove right engine mount with engine support     
9 Remove right catalytic converter Model 204 AR49.10-P-7100CW
Model 212 AR49.10-P-7100EW
10 Unscrew bolt (4) from below and remove engine mount (3) with heat shield (6) INSTALLATION IMPORTANT Align anti-twist lock at engine mount (3) and heat shield (6) with notch and elevation at engine support (5) (arrow).
IMPORTANT Always replace both engine mounts (3).
IMPORTANT Pay attention to environmental protection regulations for disposal of engine mounts (3), Dispose engine mounts (3) into mixed scrap.
 
11 Remove protection against accidental contact for circuit 30 electrical line from starter   AR15.30-P-7100CMG
12 Disconnect circuit 30 electrical line at starter   AR15.30-P-7100CMG
13 Remove screw/bolts (2) and take out engine support (5) TORQUE SPECIFICATION *BA22.10-P-1001-02A 
  Remove left engine mount with engine support     
14 Remove left catalytic converter Model 204 AR49.10-P-7100CW
Model 212 AR49.10-P-7100EW
15 Unscrew bolt (4) from below and remove engine mount (3) with heat shield (6) INSTALLATION IMPORTANT Align anti-twist lock at engine mount (3) and heat shield (6) with notch and elevation at engine support (5) (arrow).
IMPORTANT Always replace both engine mounts (3).
IMPORTANT Pay attention to environmental protection regulations for disposal of engine mounts (3), Dispose engine mounts (3) into mixed scrap.
 
16 Remove screw/bolts (2) and take out engine support (5) TORQUE SPECIFICATION *BA22.10-P-1001-02A 
17 Install in the reverse order    
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 204 except 4MATIC, except model 204.9 Model 212 except 4
BA22.10-P-1001-03E Bolt connecting front engine mount to engine support M10 Nm 50 50
M12 Stage 1 Nm - 85
Stage 2 ∠° - 90
BA22.10-P-1002-03E Bolt, front engine mount to front axle carrier Nm 28 28
ENGINE SUPPORT (ENGINE SIDE)

Number Designation Engine 156
BA22.10-P-1001-02A Bolt, engine support to cylinder crankcase Stage 1 Nm 20
Stage 2 ∠° 90
Fig 2: Identifying Set Of Engine Bearing Wrenches (001 589 01 16 00)
G09975422Courtesy of MERCEDES-BENZ USA