Cutting switch openings in cover - AR68.20-P-2030A

MODEL 140, 170, 202, 208, 210, 463

Fig 1: Cutting Switch Openings In Cover (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Cutting Switch Openings In Cover (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Removal
	Remove cover to be machined
	Machining
2	Mask painted cover surface	in area of desired switch opening with paper adhesive strip.
3	Coarsely mark cutting position
4	Prepare locating mount (15) and copy template (16, 17) according to cover type and desired switch opening	Universal copy cutter with router (3 single-lip cutters Ø 5x 60mm, 2 single-lip cutters Ø 5x 90mm, copy templates, locating mounts for models 170, 202, 208, 210, 463). If the copy templates and locating mounts are not included in the universal copy cutter with router, use supplementary sets.	*WH58.30-Z-1011-20A
		Supplementary set for locating mount (model 170)	*WH58.30-Z-1012-20A
		Supplementary set for copy templates and spacers (model 208)	*WH58.30-Z-1013-20A
		Model 140 top and bottom cover	AR68.20-P-2030-02S
		Model 170 top cover	AR68.20-P-2030-02G
		Model 202 up to 31.08.95 top cover	AR68.20-P-2030-02E
		Model 202 up to 31.08.95 bottom cover	AR68.20-P-2030-02EB
		Model 202 as of 01.09.95 bottom cover With plastic or veneered extruded covers	AR68.20-P-2030-02EC
		Model 208 cover	AR68.20-P-2030-02K
		Model 202 as of 01.09.95 top cover Model 210 top cover	AR68.20-P-2030-02ED
		Model 210 bottom cover	AR68.20-P-2030-02FB
		Model 463 top cover	AR68.20-P-2030-02H
		Model 463 up to 30.04.91 bottom cover	AR68.20-P-2030-02I
		Model 463 as of 01.05.91 bottom cover	AR68.20-P-2030-02J
5	Insert locating mount (15) from bottom into cover	Observe vehicle model and installation location of cover.
6	Insert locating mount (15) with cover into pins of locating and clamping block	Position of desired switch cutout should be visible from top through the locating and clamping device.
7	Clamp locating and clamping device (1) against upper plate	Do not tighten handwheel (3) too tight so that cover does not distort.
8.1	Insert black copy template (16) into dowel pins of locating and clamping device (1).	Model 140, 463 up to 31.07.89 with old switch generation
9.1	Cut out switch opening with manual router (2)	Model 140, 463 up to 31.07.89 with old switch generation	AR68.20-P-2030-01A
9.1	Cut out switch opening with manual router (2)		*WH58.30-Z-1011-20A
10.1	Remove black copy template (16)	Model 140, 463 up to 31.07.89 with old switch generation
11	Insert light-colored copy template (17) into dowel pins of locating and clamping device (1)
12	Cut out switch opening with manual router (2) and turn table depth stop		AR68.20-P-2030-01B
12			*WH58.30-Z-1011-20A
13	Remove cover and paper adhesive tape
14	Blacken visible cutting areas on cover with black felt pen
	Installation
15	Install cover

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1011-20A	Universal profile milling machine with surface milling cutter (3 single lip miller Ø 5 60mm, 2 single lip miller Ø 5 90mm, templates, fixing supports for model 129, 170, 202, 208, 210, 463), Firma Fetzer GmbH 75446 Wiernsheim-Pinache
WH58.30-Z-1012-20A	Supplementary set for fixing support (model 170), Firma Fetzer GmbH 75446 Wiernsheim-Pinache
WH58.30-Z-1013-20A	Supplementary set for templates and spacers (model 208), Firma Fetzer GmbH 75446 Wiernsheim-Pinache