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Home >> Mercedes Benz >> 2015 >> E350 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 212 Chassis - 1 Of 2 >> Testing & Repair >> Install new radial sealing ring at drive pinion gear (with differential installed) >> Install new radial sealing ring at drive pinion gear (with differential installed) - AR35.31-P-0530EW

Install new radial sealing ring at drive pinion gear (with differential installed) - AR35.31-P-0530EW

MODEL 166, 218 

MODEL 212 without CODE 700 (Technology Local Content China) 

MODIFICATION NOTES

28.8.14 Filling capacity MODEL 212.074/075/076/077/092/274/275/276/277/292 BF35.31-P-1001-01T
Fig 1: Installing Drive Pinion Gear Radial Sealing Ring
G09976361NOTESNOTESREMOVINGDANGERSPECIAL TOOLSPECIAL TOOLNOTESINSTALLINGNOTESNOTESREFER TO CAPACITIES & SPECIFICATIONSSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLTORQUE SPECIFICATIONINSPECTTORQUE SPECIFICATIONTORQUE SPECIFICATIONFLUID SPECIFICATIONCourtesy of MERCEDES-BENZ USA
NOTES Notes on repair work on suspension components   AH00.00-P-0100-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove left and right rear diagonal strut MODEL 212.2
without CODE 700 (Technology Local Content China)		  
2 Remove exhaust system from flange connection back MODEL 166 with ENGINE 276, 278 AR49.10-P-7100GQA
MODEL 166 with ENGINE 642, 651 AR49.10-P-7100GQB
MODEL 212 with ENGINE 157, 276, 278
without CODE 700 (Technology Local Content China)
MODEL 218 with ENGINE 157, 276, 278		 AR49.10-P-7100EL
MODEL 212 with ENGINE 156, 272, 273
without CODE 700 (Technology Local Content China)		 AR49.10-P-7100EW
MODEL 212 with ENGINE 642, 651
without CODE 700 (Technology Local Content China)
MODEL 218 with ENGINE 642, 651		 AR49.10-P-7100EWI
3 Detach drive shaft (7) from joint flange (41) on rear axle differential (50) MODEL 166 AR41.10-P-0050GQ
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218		 AR41.10-P-0050EW
4 Unscrew collar nut (40) SPECIAL TOOL Pin wrench Figure
5 Detach joint flange (41). SPECIAL TOOL Puller Fig 5
6 Pry radial shaft sealing ring (42) using suitable tool out of rear axle differential (50) NOTES
Do not damage seat surface of radial shaft sealing ring (42).
Leaks can otherwise occur.		  
INSTALLING Install     
7 Clean seat of radial shaft sealing ring (42) in rear axle differential (50) using clean, lint-free rag and assembly cleaner NOTES
The seat of the radial shaft sealing ring (42) in the rear axle differential (50) must be free of oil and dirt.
Leaks can otherwise occur.
NOTES
Assembly cleaner must not enter the rear axle differential (50).
Otherwise, the rear axle differential (50) may be damaged.		  
Assembly cleaner *BR00.45-Z-1028-04A 
8 Check seat of radial shaft sealing ring (42) in rear axle differential (50) for damage If damage is present:
↓
Repair or replace rear axle differential (50).		  
MODEL 166 AR35.31-P-0520GQ
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218		 AR35.31-P-0520EW 
9 Apply universal hypoid gear oil to sealing lip of new radial shaft sealing ring (42)    
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7)   Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
10 Press new radial shaft sealing ring (42) using drift into rear axle differential (50) SPECIAL TOOL Drift Fig 3
SPECIAL TOOL Drift Fig 6
SPECIAL TOOL Drift Fig 4
11 Mount joint flange (41)    
12 Tighten collar nut (40) TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722		 *BA35.31-P-1007-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722
MODEL 212 with TRANSMISSION 711, 716, 722
without CODE 700 (Technology Local Content China)
MODEL 218 with TRANSMISSION 722		 *BA35.31-P-1006-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722		 *BA35.31-P-1005-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722
MODEL 212 with TRANSMISSION 711, 716, 722
without CODE 700 (Technology Local Content China)
MODEL 218 with TRANSMISSION 722		 *BA35.31-P-1004-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722		 *BA35.31-P-1003-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722
MODEL 212 with TRANSMISSION 711, 716, 722
without CODE 700 (Technology Local Content China)
MODEL 218 with TRANSMISSION 722		 *BA35.31-P-1002-01E 
TORQUE SPECIFICATION
MODEL 166 with TRANSMISSION 722		 *BA35.31-P-1001-01E 
SPECIAL TOOL Pin wrench Figure
13 Mount drive shaft (7) onto joint flange (41) MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218		 AR41.10-P-0050EW
MODEL 166 AR41.10-P-0050GQ
14 Install exhaust system from flange connection onwards MODEL 212 with ENGINE 642, 651
without CODE 700 (Technology Local Content China)
MODEL 218		 AR49.10-P-7100EWI
MODEL 212 with ENGINE 156, 272, 273
without CODE 700 (Technology Local Content China)		 AR49.10-P-7100EW
MODEL 212 with ENGINE 157, 276, 278
without CODE 700 (Technology Local Content China)
MODEL 218 with ENGINE 157, 276, 278		 AR49.10-P-7100EL
MODEL 166 with ENGINE 642, 651 AR49.10-P-7100GQB
MODEL 166 with ENGINE 276, 278 AR49.10-P-7100GQA
15 Install left and right rear diagonal strut MODEL 212.2
without CODE 700 (Technology Local Content China)		  
TORQUE SPECIFICATION *BA61.10-P-1006-01H 
MODEL 212.2
without CODE 700 (Technology Local Content China)		  
INSPECT Check     
16 Check oil level in rear axle differential (50) and correct, if necessary   AR35.31-P-0520-03SX 
TORQUE SPECIFICATION
MODEL 212.0/2
without CODE 700 (Technology Local Content China)
MODEL 212.1
without CODE 700 (Technology Local Content China)
MODEL 218		 *BA35.31-P-1002-02H 
TORQUE SPECIFICATION
MODEL 166		 *BA35.31-P-1001-02E 
FLUID SPECIFICATION
MODEL 166
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)
without CODE 700 (Technology Local Content China)
MODEL 212.074/075/076/077/092/274/275/276/277/292
without CODE 700 (Technology Local Content China)
MODEL 218 (except 218.374/974)
MODEL 218.374/974		 *BF35.31-P-1001-01T 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
17 Check rear axle differential (50) for leaktightness    
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166
BA35.31-P-1001-01E Collar nut, joint flange to drive pinion Rear axle differential Ø183 M26 Nm 160
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 166
BA35.31-P-1001-02E Filling screw for rear axle differential Nm 50
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166 Model 212
BA35.31-P-1002-01E Collar nut, joint flange to drive pinion Rear axle differential Ø187 M26 Nm 130 130
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 218
BA35.31-P-1002-01E Collar nut, joint flange to drive pinion Rear axle differential Ø187 M26 Nm 130
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 212.0/2, MODEL 212.1 except CODE 700 MODEL 218
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166
BA35.31-P-1003-01E Collar nut, joint flange to drive pinion Rear axle differential Ø197 M31 Nm 160
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166 Model 212
BA35.31-P-1004-01E Collar nut, joint flange to drive pinion Rear axle differential Ø200 M29 Nm 130 130
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 218
BA35.31-P-1004-01E Collar nut, joint flange to drive pinion Rear axle differential Ø200 M29 Nm 130
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166
BA35.31-P-1005-01E Collar nut, joint flange to drive pinion Rear axle differential Ø205 M31 Nm 160
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166 Model 212
BA35.31-P-1006-01E Collar nut, joint flange to drive pinion Rear axle differential Ø215 M29 Nm 130 130
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 218
BA35.31-P-1006-01E Collar nut, joint flange to drive pinion Rear axle differential Ø215 M29 Nm 130
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation Model 166
BA35.31-P-1007-01E Collar nut, joint flange to drive pinion Rear axle differential Ø225 M32 Nm 210
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212
BA61.10-P-1006-01H Bolt, rear diagonal strut bracket mount to body Nm 60
REAR AXLE GEAR

Number Designation MODEL 166 MODEL 212 (except 212.074/075/076/077/092/274/275/276/27 7/292) without CODE 700 (Technology Local Content China)
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 95 0, 85
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 1, 0
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 1
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
REAR AXLE GEAR

Number Designation MODEL 212.074/075/076/077/092/274/275/276/277/292 MODEL 218 except AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter - 1, 1
Specification - Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10 Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
REAR AXLE GEAR

Number Designation MODEL 218 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter -
Specification -
Rear axle differential 200 FE, Ø 200 mm Liter -
Specification -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2
Specification Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
Fig 2: Identifying Pin Wrench (129 589 01 07 00)
G09976362Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Drift (140 589 14 15 00)
G09976363Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (211 589 04 15 00)
G09976364Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Puller (129 589 01 33 00)
G09976365Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (140 589 08 15 00)
G09976366Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
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