Remove/install sealing for crank window on front door - AR72.10-P-1905CY

MODEL 166 except CODE (Z04) Light armoring except CODE (Z05) 

MODEL 204.9 

MODEL 212 except CODE (Z04) Light armoring 

Illustrated on model 204 

Fig 1: Sealing For Crank Window On Front Door Remove/Install Components - Shown On Model 204

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Completely open crank window (3)
2	Remove outer sealing strip (2)
3	Remove outside mirror	Model 166.8
		Model 166.0	AR88.70-P-9000GZ
		Model 212	AR88.70-P-9000CW
4	Remove clip (4)	Model 204
5	Carefully pry out trim strip (1a) on window guide seal (1)	Model 166.8
		Assembly wedge	Figure
6	Pull section (B) of window guide seal (1) out of window frame in area of cover (7) until bolts (9) are accessible
7	Remove bolts (9) and take off cover (7) upward from window frame
8	Lift window guide seal (1) out of groove in window frame in the flocked upper section (C) with assembly wedge (5) as shown	Assembly wedge	Figure
9	Lift upper section (C) on window guide seal (1) out of window frame with assembly wedge (5)	Lift carefully; window guide seal (1) can bend easily in upper section area (A) and must be then be replaced.
		Assembly wedge	Figure
10	Pull front section (A) of window guide seal (1) upward out of front door (8) and remove window guide seal (1)
	Install
11	Move crank window (3) up to position shown (arrow D)
12	Apply coat of soap solution to front section (A) located below beltline after installation	Ensure that soap solution does not penetrate into the window guides. Danger of soiling the window guides in the window guide seal (1). Soap solution has the required lubrication characteristics for the installation.
13	Slide front section (A) along front edge of crank window (3) downward
14	Loosely position upper section (C) on window frame
15	Apply coat of soap solution to front section (B) located below beltline after installation	Ensure that soap solution does not penetrate into the window guides. Danger of soiling the window guides in the window guide seal (1).
16	Position window guide seal (1) in rear upper corner of window frame	On model 204, ensure that window guide seal (1) is seated correctly in lug (6) on window frame paneling as shown.
17	Apply antifriction agent to rear of cover (7) and slide cover (7) onto window frame from top	Antifriction agent	*BR00.45-Z-1010-06A
18	Tighten bolts (9)
19	Slide rear section (B) along rear edge of crank window (3) downward
20	Insert remaining rear section (B) into cover with aid of lubricant (7)	The window guide seal (1) should make contact over the entire length with the cover (7) without gap.
		Antifriction agent	*BR00.45-Z-1010-06A
21	Apply lubricant in upper section (C), align window guide seal (1) and clip upper section (C) to window frame starting on inside	Carefully install window guide seal (1), window guide seal (1) can bend easily in the upper section (A) and must then be replaced. When aligning, ensure that the upper rear corner of the window guide seal (1) is flush with the cover (7) (arrows E).
		Antifriction agent	*BR00.45-Z-1010-06A
22	Insert remaining front section (A) into window frame with aid of lubricant	Antifriction agent	*BR00.45-Z-1010-06A
23	Check whether window guide seal (1) is seated correctly in window frame, if applicable, correct with assembly wedge (5)	Assembly wedge	Figure
24	Position window guide seal (1) below door frame seal (arrow F)
25	Insert trim strip (1a) into window guide rail (1)	Model 166.8
26	Install new clip (4) on window guide seal (1)	Model 204
27	Install outside mirror	Model 166.8
		Model 166.0	AR88.70-P-9000GZ
		Model 212	AR88.70-P-9000CW
28	Install outer sealing strip (2)
29	Completely close crank window (3); ensure that crank window (3) runs correctly into window guides of window guide seal (1)

Fig 2: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA