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Headlamp control unit, component description - GF82.10-P-2020FQA

MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) 

MODEL 218 as of model year 2015 with CODE 641 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for left-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) 

MODEL 218 as of model year 2015 with CODE 642 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for right-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) 

Shown on the left front lamp unit (E1) 

Fig 1: Identifying Headlamp Control Unit Components
G10083280Courtesy of MERCEDES-BENZ USA

Location 

One headlamp control unit each is mounted at the side on the left front lamp unit and at the side on the right front lamp unit.

IMPORTANT The headlamp control units are tightly screwed to the housing of the respective front lamp units. The headlamp control units are connected to the vehicle-side wiring harness via the front lamp units.

Task 

The headlamp control units operate in a master-slave combination and they communicate with each other over the chassis CAN 2 (CAN E2). As the master, the left headlamp control unit synchronizes the right headlamp control unit.

The headlamp control units have the following tasks:

Reading in of sensors and signals 

The input factors are read in via the following connections:

Direct line 

The left headlamp control unit reads in the signals of the following components over direct lines:

The right headlamp control unit reads in the signals of the following components over direct lines:

Chassis CAN 2 

The headlamp control units also read in the following function-relevant information over the chassis CAN 2:

The functions that use these signals are described in the individual function descriptions (see block diagram or function schematic).

Evaluation of input factors 

The input factors that have been read in are evaluated by the integrated microprocessor and the relevant components are then actuated.

Controlling functions 

The headlamp control units actuate the following functions:

The front lamp units have temperature sensors that are used to sense the heat development in the areas actuated by the LED. The headlamp control units evaluate the signals from five temperature sensors each. If the LED or the plastic housing of the front lamp units threatens to overheat as a consequence of high outside temperatures or high actuation currents, the headlamp control units reduce the LED actuation currents and thereby the level of heat development. The front lamp units are also ventilated. The active ventilation is also used at the same time for thawing or deicing at low outside temperatures.

Actuation of components 

The actuation of the components takes place via the following connections:

Direct line 

The left headlamp control unit actuates the following components over direct lines:

The right headlamp control unit actuates the following components over direct lines:

Chassis CAN 2 

The left headlamp control unit sends requests for high beam light distribution over the chassis CAN 2 to the left front lamp unit LED matrix control unit (E1n11) and to the right front lamp unit LED matrix control unit (E2n11).

The functions that use these signals are described in the individual function descriptions (see block diagram or function schematic).

Exterior lights wiring diagram MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Left front lamp unit, E1MODEL 218 as of model year 2015 with CODE 641 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for left-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Left front lamp unit, E1MODEL 218 as of model year 2015 with CODE 642 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for right-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Left front lamp unit, E1 PE82.10-P-2000-97XAD
MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Right front lamp unit, E2MODEL 218 as of model year 2015 with CODE 641 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for left-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Right front lamp unit, E2MODEL 218 as of model year 2015 with CODE 642 (Full LED headlamps incl. ILS and ACTIVE MULTIBEAM LED (USP!) incl. new lamp design, dynamic LED for right-hand traffic) without CODE 631 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for left-hand traffic) without CODE 632 (Full LED headlamps (without ILS), daytime running lamps integrated in headlamps, for right-hand traffic) Right front lamp unit, E2 PE82.10-P-2000-97XAE