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Home >> Mercedes Benz >> 2015 >> CLS400 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 237 (Overall Vehicle - 212 Chassis - 4 Of 7) >> Testing & Repair >> Remove contacts from 2.5 solder contact coupling round plug contact - AR00.19-P-0120-17A

Remove contacts from 2.5 solder contact coupling round plug contact - AR00.19-P-0120-17A

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Fig 1: Identifying Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G10240358Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G10240359Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G10240360Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G10240361Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1).
  2. Using a suitable tool, press the slide valve out of the last detent in direction shown by arrow.
    Fig 5: Pressing Slide Valve From Last Detent Using Suitable Tool
    G10240362Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with securing clip 

  3. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  4. Fold up securing clip (1) in direction of arrow.
    Fig 6: Pushing Retaining Clamp Side Tabs Using Suitable Tool
    G10240363Courtesy of MERCEDES-BENZ USA

    Unpin contact from coupling 

  5. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of coupling.

    IMPORTANT Align sleeve of SPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of coupling. This step presses the spring shackle (1) in the coupling into position.

  6. Remove female contact together with blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from coupling by gently pulling towards rear.
    Fig 7: Inserting Blade Holder With Clamping Pliers And RK 2.5 Solder Contact Blade
    G10240364Courtesy of MERCEDES-BENZ USA