Remove contacts from 2.5 plug round plug contact - AR00.19-P-0120-16A

MODEL ALL Round plug contact 2.5 Variant 1 

Fig 1: Identifying Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)

Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

1. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
   Fig 4: Pushing Slide Valve From Last Detent Using Suitable Tool

   Courtesy of MERCEDES-BENZ USA

   Unfasten secondary release on version with contact retainer 

2. Using a suitable tool (1), open the contact retainer (2).
   Fig 5: Opening Contact Retainer Using Suitable Tool

   Courtesy of MERCEDES-BENZ USA

   Unfasten secondary release on version with secondary retainer 

3. Using a suitable tool, slide the secondary retainer (1) to the pre-locking position.
   Fig 6: Sliding Secondary Retainer To Pre-Locking Position Using Suitable Tool

   Courtesy of MERCEDES-BENZ USA

   Unfasten secondary release on version with lock tab 

4. Using a suitable tool, slide the lock tab to the pre-locking position.
   Fig 7: Sliding Lock Tab To Pre-Locking Position Using Suitable Tool

   Courtesy of MERCEDES-BENZ USA

   Unpin contact pins from the connector 

5. Insert release tool with RK 2.5 ejector from front side into contact cavity of connector (1).

   In this step, the sleeve (4) of the release tool compresses the spring shackles on the contact-pin (2).

6. Press contact pin (2) from its seat in housing using plunger (3) on release tool with RK 2.5 ejector against spring force of tool.
   Fig 8: Pressing Contact Pin In Housing Using Plunger On Release Tool

   Courtesy of MERCEDES-BENZ USA
7. Gently pull the respective line to remove the contact pin (2) from the connector (1).