Adjust engine hood - AR88.40-P-3020LW

Model 205

Model 253

Shown on model 205

Fig 1: Identifying Engine Hood Components - Shown On Model 205

G10135008

Courtesy of MERCEDES-BENZ USA

Shown on model 205

Fig 2: Identifying Engine Hood Components - Shown On Model 205

G10135009

Courtesy of MERCEDES-BENZ USA

Shown on model 205

Fig 3: Identifying Engine Hood Components - Shown On Model 205

G10135010

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

TORQUE SPECIFICATION

Courtesy of MERCEDES-BENZ USA

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Risk of injury during testing and repair operations related to pyrotechnical components	Do not expose pyrotechnical components to temperatures above 100°C or 212. Disconnect current supply when working on such components.	AS91.00-Z-0008-01A
	Check
1	Check gap dimensions		AR60.00-P-0700-01LW
		Model 205.0/1/2/3 Engine hood to fender	*BE60.00-P-1001-01BB
		Model 253 Engine hood to fender	*BE60.00-P-1001-01FA
		Model 205.0/1/2/3 Engine hood to headlamp	*BE60.00-P-1002-01BB
		Model 253 Engine hood to headlamp	*BE60.00-P-1002-01FA
		Model 205.0/1/2/3 Engine hood to radiator trim/soft nose	*BE60.00-P-1003-01BB
		Model 205.0/1/2/3 Protrusion of radiator trim/soft nose, engine hood	*BE60.00-P-1004-01BB
		Model 205.0/1/2/3 Engine hood to bumper	*BE60.00-P-1005-01BB
		Model 253 Engine hood to bumper	*BE60.00-P-1003-01FA
		Feeler gauge If necessary: ↓ Perform the appropriate settings.	Figure
	Rough adjustment in lateral and longitudinal direction
2	Loosen bolt (9) on left and right	After removal, installation of hinge (1).
3	Loosen bolts (11) on left and right hinge (1) and adjust engine hood (7) in lateral and longitudinal direction	After removal, installation of hinge (1).
		Model 205.0/1/2/3 Engine hood to fender	*BE60.00-P-1001-01BB
		Model 253 Engine hood to fender	*BE60.00-P-1001-01FA
		Model 205.0/1/2/3 Engine hood to headlamp	*BE60.00-P-1002-01BB
		Model 253 Engine hood to headlamp	*BE60.00-P-1002-01FA
		Model 205.0/1/2/3 Engine hood to radiator trim/soft nose	*BE60.00-P-1003-01BB
		Model 205.0/1/2/3 Engine hood to bumper	*BE60.00-P-1005-01BB
		Model 253 Engine hood to bumper	*BE60.00-P-1003-01FA
		Feeler gauge	Figure
4	Tighten bolts (11) on left and right hinge (1)	After removal, installation of hinge (1).
4	Tighten bolts (11) on left and right hinge (1)	Attachment of hinge to body	*BA88.40-P-1001-01N
5	Tighten bolt (9) on left and right	After removal, installation of hinge (1).
5	Tighten bolt (9) on left and right	Screw/bolt, engine hood lifter to body	*BA91.60-P-1002-02A
	Fine adjustment in lateral and longitudinal direction
6	Detach cover (8) in area of left and right hinge (1)	Model 205
7	Loosen nuts (10) on left and right hinge (1) and adjust engine hood (7) in lateral and longitudinal direction	Model 205.0/1/2/3Engine hood to fender	*BE60.00-P-1001-01BB
		Model 253Engine hood to fender	*BE60.00-P-1001-01FA
		Model 205.0/1/2/3Engine hood to headlamp	*BE60.00-P-1002-01BB
		Model 253 Engine hood to headlamp	*BE60.00-P-1002-01FA
		Model 205.0/1/2/3 Engine hood to radiator trim/soft nose	*BE60.00-P-1003-01BB
		Model 205.0/1/2/3 Engine hood to bumper	*BE60.00-P-1005-01BB
		Model 253 Engine hood to bumper	*BE60.00-P-1003-01FA
		Feeler gauge	Figure
8	Tighten nut (10) on left and right hinge (1)	Attachment of hinge to engine hood	*BA88.40-P-1002-01N
9	Fasten cover (8) in area of left and right hinge (1)	Model 205
	Adjust height at rear
10	Mask windshield (4) in area of bolt (2) with felt strips (3)	Felt strip	*BR00.45-Z-1150-02A
11.1	Detach drip rail (5) in area of windshield (4)	Model 205
11.2	Remove drip molding (5)	Model 253
12	Remove retaining clip (6)	Model 205
13	Loosen bolts (2) on left or right hinge (1) and adjust height of engine hood (7)
14	Tighten bolts (2) on left and right hinge (1)	Attachment of hinge upper part to hinge lower part	*BA88.40-P-1008-01N
15	Install retaining clip (6)	Model 205
16.1	Fasten drip rail (5) in area of windshield (4)	Model 205
16.2	Install drip rail (5)	Model 253
17	Remove felt strips (3) from windshield (4)
	Adjust height at front
18	Completely screw left and right stop buffer (14)
19	Adjust height of engine hood (7) with nut (13) on top section of left and right engine hood catch (12)	Model 205.0/1/2/3 Protrusion of radiator trim/soft nose, engine hood	*BE60.00-P-1004-01BB
		Model 205.0/1/2/3 Engine hood to bumper	*BE60.00-P-1005-01BB
		Model 253 Engine hood to bumper	*BE60.00-P-1003-01FA
		Feeler gauge	Figure
20	Screw in or out left and right stop buffer (14) until engine hood (7) makes contact with the stop buffers (14) when closed	Install engine hood (7) with slight distortion to prevent vibration.
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
21	Repair paint damage in area of hinges (1) and engine hood lock top sections (12) with primer filler and touch-up paint pen	If paint damage occurs when adjusting.	AS98.00-Z-0002-01A
	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
22	Protect area around hinges (1) and engine hood lock top sections (12) against corrosion	Cavity preservation, solvent-free (1 l container)	*BR00.45-Z-1003-05A

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1001-01BB	Engine hood to fender	Dimension "A"	mm	3 (±0, 5)	3 (±0, 5)
BE60.00-P-1001-01BB	Engine hood to fender	For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1001-01BB	Engine hood to fender	Dimension "A"	mm	3 (±0, 5)
BE60.00-P-1001-01BB	Engine hood to fender	For picture, see		AR60.00-P-0700-01LW

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 253
BE60.00-P-1001-01FA	Engine hood to fender	Dimension "A"	mm	3, 0 (±0, 5)
BE60.00-P-1001-01FA	Engine hood to fender	For picture, see		AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1002-01BB	Engine hood to headlamp	Dimension "B"	mm	5, 5 (±1, 5)	5, 5 (±1, 5)
BE60.00-P-1002-01BB	Engine hood to headlamp	For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1002-01BB	Engine hood to headlamp	Dimension "B"	mm	5, 5 (±1, 5)
BE60.00-P-1002-01BB	Engine hood to headlamp	For picture, see		AR60.00-P-0700-01LW

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 253
BE60.00-P-1002-01FA	Engine hood to headlamp	Dimension "B"	mm	14, 5 (+2/-1, 5)
BE60.00-P-1002-01FA	Engine hood to headlamp	For picture, see		AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1003-01BB	Engine hood to radiator trim/soft nose	Dimension "C"	mm	3, 5 (±1)	3, 5 (±1)
BE60.00-P-1003-01BB	Engine hood to radiator trim/soft nose	For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1003-01BB	Engine hood to radiator trim/soft nose	Dimension "C"	mm	3, 5 (±1)
BE60.00-P-1003-01BB	Engine hood to radiator trim/soft nose	For picture, see		AR60.00-P-0700-01LW

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 253
BE60.00-P-1003-01FA	Engine hood to bumper	Dimension "D"	mm	4, 5 (+1/-1, 5)
BE60.00-P-1003-01FA	Engine hood to bumper	For picture, see		AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1004-01BB	Protrusion of radiator trim/soft nose, engine hood	Dimension "C"	mm	1 (±1)	1 (±1)
BE60.00-P-1004-01BB	Protrusion of radiator trim/soft nose, engine hood	For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1004-01BB	Protrusion of radiator trim/soft nose, engine hood	Dimension "C"	mm	1 (±1)
BE60.00-P-1004-01BB	Protrusion of radiator trim/soft nose, engine hood	For picture, see		AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.0/1	Model 205.2
BE60.00-P-1005-01BB	Engine hood to bumper	Dimension "D"	mm	4 (±1)	4 (±1)
BE60.00-P-1005-01BB	Engine hood to bumper	For picture, see		AR60.00-P-0700-01LW	AR60.00-P-0700-01LW

CHECK VALUES FOR GAP DIMENSIONS

Number	Designation			Model 205.3
BE60.00-P-1005-01BB	Engine hood to bumper	Dimension "D"	mm	4 (±1)
BE60.00-P-1005-01BB	Engine hood to bumper	For picture, see		AR60.00-P-0700-01LW

ENGINE HOOD

Number	Designation		Model 205	Model 253
BA88.40-P-1001-01N	Attachment of hinge to body	Nm	10	10

ENGINE HOOD

Number	Designation		Model 205	Model 253
BA88.40-P-1002-01N	Attachment of hinge to engine hood	Nm	10	10

ENGINE HOOD

Number	Designation		Model 205	Model 253
BA88.40-P-1008-01N	Attachment of hinge upper part to hinge lower part	Nm	23	23

ENGINE HOOD LIFTER

Number	Designation		Model 205	Model 253
BA91.60-P-1002-02A	Screw/bolt, engine hood lifter to body	Nm	10	10

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

G07469060

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1150-02A	Felt strip	A 000 983 89 10