Remove/install pyrofuse electrical connector - AR54.15-P-1100LW
Model 205 with code ME04 (Mild hybrid drive)
Model 205 with code ME06 (Hybrid drive 50-KW variant (incl. plugin))
Model 253.354/954
Shown with CODE ME04 (Mild-hybrid drive)
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Risk of injury caused by contact with battery gel when handling damaged lead-gelbatteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. | AS54.10-Z-0001-02A | |
| Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on AGM battery | AH54.10-P-0002-01A | ||
| Remove | |||
| 1.1 | Disconnect ground line for on-board electrical system battery (G1) | Model 205 with code ME04 (Mild hybrid drive) Model 253.354/954 |
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| AR54.10-P-0003LW | |||
| 1.2 | Expose on-board electrical system battery (G1) far enough to gain access to positive terminal | Model 205 with code ME06 (Hybrid drive 50-KW variant (incl. plugin)) |
|
| Model 205 with code ME06 (Hybrid drive 50-KW variant (incl. plugin)) except code ME04 (Mild hybrid drive) |
AR54.10-P-0005LWA | ||
| 2 | Remove positive terminal cover | ||
| 3 | Unlock locking pin (1) | ||
| 4 | Disconnect electrical connector (2) | ||
| 5 | Branch off electrical line (3) from electrical wiring harness (4) | ||
| 6 | Remove insulation of electrical line (3) to behind damaged area | ||
| 7 | Cut off electrical line (3) just behind damaged area | ||
| Install | |||
| 8 | Cut electric repair line (5) to match part of electrical line (3) cut off | ||
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| 9 | Connect electrical repair line (5) using connector sleeves (6) to electrical line (3) | AR00.19-P-0100-09A | |
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| Fig 8 | |||
| Fig 5 | |||
| Fig 7 | |||
| Fig 4 | |||
| Fig 6 | |||
| Fig 3 | |||
| 10 | Wrap fabric tape around repair area | AR00.19-P-0100-08A | |
| 11 | Integrate electrical repair line (5) into electrical wiring harness (4) wrap with fabric tape | ||
| 12 | Connect electrical connector (2) | ||
| 13 | Lock locking pin (1) | ||
| 14 | Install positive terminal cover | ||
| 15.1 | Connect ground line for on-board electrical system battery (G1) | Model 205 with code ME04 (Mild hybrid drive) Model 253.354/954 |
|
| AR54.10-P-0003LW | |||
| 15.2 | Install on-board electrical system battery (G1) | Model 205 with code ME06 (Hybrid drive 50-KW variant (incl. plugin)) except code ME04 (Mild hybrid drive) |
|
| AR54.10-P-0005LWA |