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Home >> Mercedes Benz >> 2015 >> C300 Base >> Repair and Diagnosis >> Electrical >> Body Electrical >> Electrical System, Equipment & Instruments - 205 Chassis (4D Sedan) - 2 Of 4 >> Testing & Repair >> Remove/install fuse and relay module in rear - AR54.15-P-0001LW

Remove/install fuse and relay module in rear - AR54.15-P-0001LW

Model 205.0/1/2 

Model 253 

Shown on model 205.0 with code 881 (remote trunk lid closing) 

Fig 1: Identifying Fuse And Relay Module Remove/Install Components - Shown On Model 205.0
G10133763Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Fuse And Relay Module Remove/Install Components
G10133764DANGERDANGERNOTESNOTESIMPORTANTREMOVINGINSTALLINGINSTALLATION IMPORTANTIMPORTANTIMPORTANTIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Note on high-voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
REMOVINGINSTALLING Remove/install     
1.1 Fold up and hook in rear load compartment floor (1) Model 205.0/1
except code ME04 (Mild hybrid drive)
except code ME06 (Hybrid drive 50-KW
variant (incl. plugin))
Model 253
 
1.2 Remove rear load compartment floor (1) Model 205.2
except code ME04 (Mild hybrid drive)
except code ME06 (Hybrid drive 50-KW
variant (incl. plugin))
 
2 Detach ground line of on-board electrical system battery   AR54.10-P-0003LW 
3 Open service flap (2) and push cover for spare wheel well (3) far enough to one side until the rear fuse and relay module (K40/5) is accessible Model 205.0/1/2
except code ME04 (Mild hybrid drive)
except code ME06 (Hybrid drive 50-KW
variant (incl. plugin))
 
4 Remove spare wheel well paneling (3) Model 253  
5 Release housing (4) with rear fuse and relay module (K40/5) then remove from bracket (5)    
6 Turn housing (4) with rear fuse and relay module (K40/5) and remove bolts (6)    
7 Unclip rear fuse and relay module (K40/5) from the housing (4) using a suitable tool on catch hook (7) and remove housing (4)    
8 Remove cable ties (8) INSTALLATION IMPORTANT Replace cable tie (8).  
9 Unclip fuse holder (9) in center and place to one side IMPORTANT The number of fuse holders (9) may vary depending on the vehicle equipment.  
10 Unclip fuse holder (10) at side and place to one side IMPORTANT The number of fuse holders (10) may vary depending on the vehicle equipment.  
11 Disconnect electrical connections (11) from rear fuse and relay module (K40/5) IMPORTANT The number of electrical connections (11) may vary, depending on the vehicle equipment involved.  
12 Unscrew nut (12) and place electrical line to one side TORQUE SPECIFICATION Nut, positive line to rear fuse and relay module *BA54.15-P-1001-01K 
13 Unscrew nut (13) and place electrical line to one side If installed.  
TORQUE SPECIFICATION Nut, positive line to rear fuse and relay module *BA54.15-P-1001-01K 
14 Remove rear fuse and relay module (K40/5)    
15 Install in the reverse order    
FUSE AND RELAY BOX

Number Designation Model 205 Model 253
BA54.15-P-1001-01K Nut, positive line to rear fuse and relay module M6 Nm 8 8
M8 Nm 16 16