Remove/install battery - AR54.10-P-0005LWA
MODEL 205 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive)
Shown on MODEL 205.2
Shown on MODEL 205.2
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Risk of injury caused by contact with battery gel when handling damaged lead-gelbatteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. | AS54.10-Z-0001-02A | |
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Remove/install | |||
| 1.1 | Detach trunk lining at left and right far enough to gain access to the bolts (1) | MODEL 205.0/1 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
|
| AR68.30-P-4600LW | |||
| 1.2 | Detach load compartment lining at left and right side in rear area until the bolts (1) are accessible | MODEL 205.2 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
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| AR68.30-P-1180LWS | |||
| 2 | Disconnect ground line for on-board electrical system battery (G1) | AR54.10-P-0003LW | |
| 3 | Disconnect electrical connector (2) | ||
| 4 | Unscrew nuts (3) | ||
| 5 | Detach coolant pump (4) with connected electrical lines and coolant hoses and place to one side | ||
| 6 | Remove screw (5) | MODEL 205.047/147/247 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
*BA64.20-P-1003-01H |
| 7 | Remove bolts (1) | MODEL 205.047/147/247 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
*BA64.20-P-1002-01H |
| 8 | Remove crash bracket (6) | ||
| 9 | Release nuts (7) | MODEL 205.047/147/247 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
*BA64.20-P-1005-01H |
| 10 | Remove screws/bolts (8) | MODEL 205.047/147/247 with CODE ME06 (Hybrid drive 50-KW variant (incl. plugin)) without CODE ME04 (Mild hybrid drive) |
*BA64.20-P-1004-01H |
| 11 | Pull crash strut (9) in rear area upwards and fix in place using assembly wedge (10), as shown | Fig 3 | |
| 12 | Remove bolt (11) | *BA54.10-P-1001-01A | |
| 13 | Remove mounting rail (12) | ||
| 14 | Unclip positive line (13) from body | ||
| 15 | Detach vent hose (14) from on-board electrical system battery (G1) | Check bleed hose (14) is correctly seated. Otherwise, escaping battery vapors may damage the vehicle. |
|
| 16 | Lift on-board electrical system battery (G1) in area of previously-removed mounting rail (12), turn in direction of arrow and pull out under crash strut (9) | Make sure that the electrical line (15) and its connection are not damaged when turning the on-board electrical system battery (G1). Otherwise the high voltage on-board electrical system may malfunction and be damaged. |
|
| 17 | Unclip positive terminal cover (16) | ||
| 18 | Disconnect positive line (12) from on-board electrical system battery (G1) | *BA54.10-P-1004-01A | |
| 19 | Remove on-board electrical system battery (G1) from vehicle | ||
| 20 | Install in the reverse order | ||
| 21 | Confirm battery change in front SAM control unit in "Actuations" menu item | When replacing the on-board electrical system battery (G1). | |
| AD00.00-P-2000-04B |
BATTERY
| Number | Designation | MODEL 205 | |
|---|---|---|---|
| BA54.10-P-1001-01A | Bolt, battery mounting rail to battery frame | Nm | 23 |
BATTERY
| Number | Designation | MODEL 205 | |
|---|---|---|---|
| BA54.10-P-1004-01A | Nut, electrical line to negative terminal/positive terminal for on-board electrical system battery | Nm | 6 |
REAR-END FLOOR
| Number | Designation | MODEL 205.047/147/247 | |
|---|---|---|---|
| BA64.20-P-1002-01H | Screw/bolt, crash bar to longitudinal member | Nm | 55 |
REAR-END FLOOR
| Number | Designation | MODEL 205.047/147/247 | |
|---|---|---|---|
| BA64.20-P-1003-01H | Screw/bolt, crash bar to crash bar bracket | Nm | 55 |
REAR-END FLOOR
| Number | Designation | MODEL 205.047/147/247 | |
|---|---|---|---|
| BA64.20-P-1004-01H | Screw/bolt, crash bar bracket to crash strut | Nm | 55 |
REAR-END FLOOR
| Number | Designation | MODEL 205.047/147/247 | |
|---|---|---|---|
| BA64.20-P-1005-01H | Nut, crash strut to protective rail | Nm | 23 |