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Remove/install propeller shaft - AR41.10-P-0050LW

Model 205 

MODIFICATION NOTES

9.9.14 Flexible disk on transmission / or propeller shaft   *BA41.10-P-1001-01L 

Shown on MODEL 205 except CODE M005 (4MATIC) 

Fig 1: Identifying Front Reinforcement - Shown On Model 205 Except Code M005 (4MATIC)
G10133229Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205 with ENGINE 651 except CODE M005 (4MATIC) 

Fig 2: Identifying Propeller Shaft Remove/Install Components - Shown On Model 205 With Engine 651 Except Code M005 (4MATIC)
G10133230Courtesy of MERCEDES-BENZ USA
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
REMOVINGINSTALLING Remove/install     
1 Move transmission to position N or into idle position    
2 Remove lower engine compartment paneling   AR61.20-P-1105LW
3 Remove underfloor panels   AR61.30-P-1001LW
4 Remove front reinforcement (1) Model 205
except code M005 (4MATIC)
 
TORQUE SPECIFICATION Bolt, front reinforcement to frame floor assembly *BA61.10-P-1002-01L 
5 Remove rear engine cross member Model 205 with engine 626 AR22.10-P-1180ORB
Model 205 with engine 177 AR22.10-P-1160MNA
Model 205 with engine 274.9, 276, 651
NOTES
Never use impact wrenches/drivers or compressed air tools for screwing in or unscrewing the screw/bolts!
Otherwise the threads can get damaged.
AR22.10-P-1180LWB
6 Remove reinforcement under seat (2) Model 205 with engine 274.9, 626, 651
INSTALLATION IMPORTANT Replace screw/bolts.
 
TORQUE SPECIFICATION Bolt, reinforcement under seat to frame floor assembly *BA61.10-P-1005-01L 
7 Remove center reinforcement (3) Model 205 with engine 274.9, 626, 651  
TORQUE SPECIFICATION Bolt, center reinforcement to frame floor assembly *BA61.10-P-1003-01L 
8 Remove exhaust system center Model 205 with engine 651 AR49.10-P-7100LWB
Model 205 with engine 274, 276 AR49.10-P-7283LW
Model 205 with engine 177 AR49.10-P-7283MNA
9 Remove rear muffler Model 205 with engine 274, 276 AR49.10-P-4952LW
Model 205 with engine 177 AR49.10-P-4952MNA
Model 205 with engine 651 AR49.10-P-7100LWB
10 Remove heat shields (4, 5)    
11 Remove reinforcement under seat (2) Model 205 with engine 177  
TORQUE SPECIFICATION Bolt, reinforcement under seat to frame floor assembly *BA61.10-P-1005-01L 
12 Remove center reinforcement (3) Model 205 with engine 177  
TORQUE SPECIFICATION Bolt, center reinforcement to frame floor assembly *BA61.10-P-1003-01L 
13 Mark propeller shaft (20) IMPORTANT Apply color markings identifying the position of the propeller shaft (20) relative to the flanges on the transmission and rear-axle differential, in order to be able to reproduce the factory installation position when installing.  
14 Detach front flex disk (20V) from transmission and from propeller shaft (20)   AR41.10-P-0040-01LW
REFER TO SHOP-MADE TOOLS Drift for releasing the fitting sleeves in the flexible couplings   WF58.50-P-4110-01A
    INSTALLATION IMPORTANT Replace screw/bolts.  
    TORQUE SPECIFICATION Flexible coupling on transmission/rear axle differential or propeller shaft *BA41.10-P-1001-01L 
    SPECIAL TOOL Counterholder Fig 3
15 Mark propeller shaft center support bearing (6) IMPORTANT Apply color markings identifying the position of the propeller shaft center support bearing (6) relative to the frame floor assembly, in order to reproduce the plant installation position when installing.  
16 Remove bolts from propeller shaft center support bearing (6) INSTALLATION IMPORTANT The bolts may only be tightened securely when the propeller shaft (20) is securely fitted to the transmission and rear axle differential.  
TORQUE SPECIFICATION Bolt, propeller shaft center support bearing to frame floor assembly *BA41.40-P-1001-01H 
17 Detach rear flexible coupling (20H) from rear axle differential   AR41.10-P-0040-01LW
REFER TO SHOP-MADE TOOLS Drift for releasing the fitting sleeves in the flexible couplings   WF58.50-P-4110-01A
    INSTALLATION IMPORTANT Replace screw/bolts.  
    TORQUE SPECIFICATION Flexible coupling on transmission/rear axle differential or propeller shaft *BA41.10-P-1001-01L 
    SPECIAL TOOL Counterholder Fig 3
18 Move out propeller shaft (20) to the rear    
INSPECT Check     
19 Check propeller shaft center support bearing (6) If worn or damaged:

Replace propeller shaft center support bearing (6).
 
  AR41.10-P-0100LW 
20 Check pilot bushing If wear is found:

Replace pilot bushing.
 
  AR41.10-P-0250LW 
21 Check flex disks (20H, 20V)    
REFER TO MAINTENANCE     AP41.10-P-4152EW 
22 Install in the reverse order    
PROPELLER SHAFT

Number Designation Model 205
BA41.10-P-1001-01L Flexible coupling on transmission/rear axle differential or propeller shaft Self-locking nut   Nm 68
Direct threaded connection Stage 1 Nm 60
Stage 2 ∠° 90
PROPELLER SHAFT INTERMEDIATE BEARING

Number Designation Model 205
BA41.40-P-1001-01H Bolt, propeller shaft center support bearing to frame floor assembly Nm 20
FRAME FLOOR ASSEMBLY

Number Designation Model 205
BA61.10-P-1002-01L Bolt, front reinforcement to frame floor assembly Nm 30
FRAME FLOOR ASSEMBLY

Number Designation Model 205
BA61.10-P-1003-01L Bolt, center reinforcement to frame floor assembly Stage 1 Nm 23
Stage 2: Loosen ∠° -
Stage 3 Nm -
FRAME FLOOR ASSEMBLY

Number Designation Model 205
BA61.10-P-1005-01L Bolt, reinforcement under seat to frame floor assembly Stage 1 Nm 30
Stage 2: Loosen ∠° 180
Stage 3 Nm 30
Fig 3: Identifying Counterholder (176 589 00 40 00)
G10132845Courtesy of MERCEDES-BENZ USA