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Adjust trunk lid - AR88.50-P-5200LW

MODEL 205.0/1 

MODIFICATION NOTES

29.8.14 Trunk lid to bumper TYPE 205.0/1 BE60.00-P-1014-01BB
29.8.14 Trunk lid to fender rear, top TYPE 205.0/1 BE60.00-P-1012-01BB
Fig 1: Adjusting Trunk Lid
G10135028DANGERIMPORTANTINSPECTSPECIAL TOOLREMOVINGSPECIAL TOOLIMPORTANTDANGERIMPORTANTDANGERIMPORTANTIMPORTANTINSTALLINGCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
INSPECT Check     
1 Check gap dimensions   AR60.00-P-0700-01LW
Trunk lid to fender at rear, top *BE60.00-P-1012-01BB 
Trunk lid to bumper *BE60.00-P-1014-01BB 
SPECIAL TOOL Feeler gauge Figure
REMOVING Remove     
2 Remove trim from rear end center assembly   AR68.30-P-4785LW
3 Loosen bolts (3) for striker eye (4)    
  Adjust in longitudinal and transverse direction     
4 Remove trunk lid paneling (1)   AR88.50-P-5000LW 
5 Loosen left electrical wiring harness (6) in area of bolts (8) MODEL 205.0/1
with CODE 218 (Rear view camera)
MODEL 205.0/1
with CODE 501 (360° camera)
 
6 Loosen right electrical wiring harness (7) in area of bolts (8)    
7 Loosen bolts (8) on left and right hinge    
8 Adjust trunk lid (5) in longitudinal and transverse direction Trunk lid to fender at rear, top *BE60.00-P-1012-01BB 
Trunk lid to bumper *BE60.00-P-1014-01BB 
SPECIAL TOOL Feeler gauge Figure
9 Tighten bolts (8) on left and right hinge    
10 Tighten bolts (3) for locking eye (4) Only if it is not necessary to adjust height of trunk lid (5).
IMPORTANT Center lock striker (4) with catch on trunk lid lock.
 
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
11 Repair paint damage in area of hinge with primer filler and touch-up paint pen IMPORTANT
DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
12 Protect area around hinges against corrosion
13 Fasten right electrical wiring harness (7) in area of bolts (8)    
14 Fasten left electrical wiring harness (6) in area of bolts (8) MODEL 205.0/1
with CODE 218 (Rear view camera)
MODEL 205.0/1
with CODE 501 (360° camera)
 
15 Install trunk lid paneling (1)   AR88.50-P-5000LW 
  Adjust height     
16 Completely screw in stop buffer (2)    
17 Adjust height of trunk lid (5) by moving lock striker (4) IMPORTANT Adjust height of trunk lid (5) flush to fenders.  
18 Tighten bolts (3) for locking eye (4)    
19 Screw stop buffer (2) in or out until trunk lid (5) makes contact with stop buffers (2) when closed IMPORTANT Ensure that trunk lid (5) is under slight tension to prevent vibration.  
INSTALLING Install     
20 Install rear center section paneling   AR68.30-P-4785LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 205.0/1
BE60.00-P-1012-01BB Trunk lid to fender at rear, top Dimension "K" mm 3, 5 (+0, 5/-1)
For picture, see AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation MODEL 205.0/1
BE60.00-P-1014-01BB Trunk lid to bumper Dimension "M" mm 3, 5 (±1)
Dimension "M1" mm 5, 5 (±1)
For picture, see AR60.00-P-0700-01LW
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA