Remove/install door module - AR72.10-P-0900LW
Model 205.0/1/2
Model 253
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Remove side window on front door | AR72.10-P-1900LW | |
| 2 | Switch off ignition and remove transmitter key | ||
| 3 | Disconnect battery ground line | AR54.10-P-0003LW | |
| 4 | Unlock left front door electrical connector (X35/1) or right front door electrical connector (X35/2) by pulling bracket on electrical coupling (2) and disconnect | ||
| 5 | Pull lock tab (4) out until catch hook (5) can be actuated | Fig 6 | |
| 6 | Press catch hook (5) with suitable screwdriver until electrical connector (3) can be tilted at top into the inner door panel | ||
| 7 | Guide electrical connector (3) into front door | ||
| 8 | Unlock electrical connectors (6, 7) on outside mirror on left front door control unit (N69/1) or right front door control unit (N69/2) and disconnect | ||
| 9 | Detach mirror triangle paneling (8) from window frame paneling | with code 810 (Sound system) Model 253 with code 810 (Sound system) Removal: Allow mirror triangle paneling (8) to hang down with electrical line connected. |
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| 10 | Unclip retaining clip (9) from inner door panel | Model 205.0/1/2 with code 810 (Sound system) Model 253 with code 810 (Sound system) |
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| Fig 3 | |||
| 11 | Disconnect electrical connector (red) (10.1) and remove electrical lines (10) from working area | Model 205.0/1/2 with code 348 (Emergency call/assistant system) Model 205.0/1/2 with code 355 (Preinstallation for retrofitting navigation system) Model 205.0/1/2 with code 357 (Map navigation) Model 205.0/1/2 with code 531 (COMAND APS) Model 253 with code 348 (Emergency call/assistant system) Model 253 with code 355 (Preinstallation for retrofitting navigation system) Model 253 with code 357 (Map navigation) Model 253 with code 531 (COMAND APS) |
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| 12 | Disconnect electrical connector (white) (11.1) and remove electrical lines (11) from working area | Model 205.0/1/2 with code 501 (360° camera) Model 253 with code 501 (360° camera) |
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| 13 | Disconnect electrical connector (black) (12.1) and remove electrical lines (12) from working area | Model 205.0/1/2 with code 348 (Emergency call/assistant system) Model 205.0/1/2 with code 386 (Comfort telephony) Model 253 with code 348 (Emergency call/assistant system) Model 253 with code 386 (Comfort telephony) |
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| 14 | Remove outside door handle | ||
| 15 | Loosen bolts (13) | ||
| 16 | Push bearing bracket (14) toward front and unhook from door paneling | ||
| 17 | Unscrew bolts (15) from door lock | ||
| 18.1 | Unscrew bolts (16) from door module (1) | When fastening door module (1) with bolts (16). If screws (16) are stripped out, screws with larger diameter are available from EPC for mounting door module (1). Repair stage 2: If larger screws are also stripped out, blind rivets for mounting door module (1) are available from EPC. |
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| 18.2 | Drill out rivet heads on rivets (17) from door module (1) | When fastening door module (1) with rivets (17). | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| 19 | Detach door module (1) from front door | If door module (1) sticks to front door. | |
| Fig 4 | |||
| 20 | Remove door module (1) from front door | ||
| 21 | Drill out rivet residues (arrow) at top left and top right | When fastening door module (1) at top left and top right with rivets (17). | |
| 22 | Press out any pieces of rivets remaining in the inner door panel | When fastening door module (1) with rivets (17). | |
| Fig 5 | |||
| 23 | Remove rivet residues and shaving from front door | When fastening door module (1) with rivets (17). Otherwise remaining rivet residues can cause corrosion damage on front door. |
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| 24 | Install in the reverse order |