Remove/install coolant lines - AR20.20-P-7440RKB
ENGINES 157, 278 in MODEL 231
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of injury from grazing or abrasion injury of body parts on sharp-edged vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
One must always first remove the lower coolant lines (2r, 2l) and then the upper coolant lines (1r, 1l) on the turbocharger. |
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| Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| 1 | Drain coolant at radiator | AR20.00-P-1142RK | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 2 | Remove charge air ducts from air filter to turbocharger | AR09.41-P-8620RKB | |
| 3 | Remove poly-V belt | AR13.20-P-0001RKB | |
| Only perform operation steps 4 to 8 for removal of the upper coolant line (1l) and the lower coolant line (2l) | |||
| 4 | Disassemble double clamp (6) for upper coolant line (1l) and lower coolant line (2l) and remove | *BA09.40-P-1006-01R | |
| *BA09.40-P-1009-01R | |||
| 5 | Disassemble and remove bracket (5) for the upper coolant line (1l) from coolant pump | *BA09.40-P-1005-01R | |
| 6 | Remove screw/bolts (4) from coolant pump | *BA09.40-P-1005-01R | |
| 7 | Remove screw/bolt (3) for upper coolant line (1l) and lower coolant line (2l) at turbocharger | *BA09.40-P-1005-01R | |
| 8 | Pull upper coolant line (1l) and lower coolant line (2l) out of the coolant pump and turbocharger and pull out upwards | Figure | |
| Only perform operation steps 9 to 14 for removal of the upper coolant line (1l) and the lower coolant line (2l) | |||
| 9 | Remove bracket (8) for the upper coolant line (1r) to coolant pump | *BA09.40-P-1005-01R | |
| 10 | Remove screw/bolt (7) for upper coolant line (1r) to coolant pump | *BA09.40-P-1005-01R | |
| 11 | Remove screw/bolt (9) for upper coolant line (1r) and lower coolant line (2r) at turbocharger | *BA09.40-P-1005-01R | |
| 12 | Remove upper coolant line (1r) from coolant pump and turbocharger and take out upwards | ||
| 13 | Remove screw/bolt (7) for lower coolant line (2r) on timing case cover | *BA09.40-P-1005-01R | |
| 14 | Remove lower coolant line (2r) from timing case cover and turbocharger and take out upwards | Figure | |
| 15 | Install in the reverse order | ||
| Checking | |||
| 16 | Inspect cooling system for leaks | AR20.00-P-1010RK | |
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 17 | Carry out engine test run, checking the engine for proper operation and leaks |
TURBOCHARGER
| Number | Designation | Engine 157 | Engine 278 | |
|---|---|---|---|---|
| BA09.40-P-1005-01R | Screw/bolt, coolant line to turbocharger/oil filter/coolant pump/timing case cover | Nm | 9 | 9 |
| BA09.40-P-1006-01R | Screw/bolt, coolant line bracket to water pump/turbocharger | Nm | 9 | 9 |
| BA09.40-P-1009-01R | Screw/bolt, coolant line clamp to bracket | Nm | 9 | 9 |