Remove/install Active Body Control hydraulic pump - AR32.50-P-0030RY
ENGINE 279 in MODEL 231
with CODE 487 (Active Body Control (ABC))
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Notes on fitting hydraulic lines and hoses | AH32.50-P-0001-02A | ||
| Notes on Active Body Control suspension | AH32.50-P-0001-01LF | ||
| Notes on Active Body Control suspension | AH32.50-P-0001-01N | ||
| Remove/install | |||
| 1 | Remove poly-V belt | AR13.20-P-0001RKC | |
| 2 | Remove left air filter housing (4) | ||
| 3 | Remove bolt (1) from support brace (2) | ||
| *BA32.00-P-1012-01B | |||
| 4 | Extract oil from Active Body Control (ABC) expansion reservoir (3) | Figure | |
| 5 | Unhook hose (5) of crankcase ventilation system from holder (6) and place to one side | ||
| 6 | Unclip electrical connector (7) from holder (6) | ||
| 7 | Unscrew bolts (8) and remove holder (6) | ||
| 8 | Disconnect electrical connector from ABC intake throttle valve (Y86/1) | ||
| 9 | Detach Active Body Control (ABC) feed line (11) from Active Body Control (ABC) hydraulic pump (10) and place to one side | Figure | |
| 10 | Detach Active Body Control (ABC) pressure line (9) between Active Body Control (ABC) hydraulic pump (10) and valve unit from Active Body Control (ABC) hydraulic pump (10) | *BA32.00-P-1008-01B | |
| Figure | |||
| 11 | Undo bolts (12) securing bracket (13) to timing case | *BA32.00-P-1010-01B | |
| 12 | Remove bolt (14) securing bracket (13) of Active Body Control (ABC) hydraulic pump (10) | *BA32.00-P-1011-01B | |
| 13 | Remove bolt (15) and lift out Active Body Control (ABC) hydraulic pump (10) until electrical connector on ABC pressure relief valve (Y86) is accessible | *BA32.00-P-1009-01B | |
| 14 | Disconnect electrical connector from ABC pressure relief valve (Y86) and lift out Active Body Control (ABC) hydraulic pump (10) | ||
| 15 | Detach belt pulley (16) from Active Body Control (ABC) hydraulic pump (10) | *BA32.00-P-1006-01B | |
| 16 | Install in the reverse order | ||
| 17 | Fill up and vent the Active-Body-Control (ABC) system | AR32.50-P-0021SX | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 18 | Carry out engine test run, while doing so check Active Body Control (ABC) for proper operation and leaktightness |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1006-01B | Bolt, belt pulley to hydraulic pump | Nm | 30 |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1008-01B | Bolt, hydraulic line to hydraulic pump | Nm | 15 |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1009-01B | Bolt, hydraulic pump to cylinder crankcase | Nm | 9 |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1010-01B | Bolt, bracket for hydraulic pump to cylinder head | Nm | 20 |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1011-01B | Bolt, bracket and hydraulic pump to timing case | Nm | 20 |
HYDRAULIC PUMP
| Number | Designation | MODEL 231 with ENGINE 279 | |
|---|---|---|---|
| BA32.00-P-1012-01B | Bolt, support for hydraulic pump to intermediate housing for oil lines/carrier for hydraulic pump | Nm | 20 |