Remove/install rear suspension valve body - AR32.50-P-0002LF

MODEL 217, 222

with CODE 487 (Active Body Control (ABC))

Shown on MODEL 222

Fig 1: Rear Suspension Valve Body Remove/Install Components - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

	Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid.	Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
	Notes on fitting hydraulic lines and hoses		AH32.50-P-0001-02A
	Notes on Active Body Control suspension		AH32.50-P-0001-01LF
	Remove/install
1	Release pressure in ABC system using diagnostic system		AR32.50-P-0001-01LF
			AD00.00-P-2000-04B
2	Detach left rear wheel-and-tire assembly
			AP40.10-P-4050HA
3	Remove rear left wheel housing liner	MODEL 217 with CODE 487 (Active Body Control (ABC))	AR88.10-P-1400LC
		MODEL 222 with CODE 487 (Active Body Control (ABC))	AR88.10-P-1400LF
4	Detach cover (1) from rear suspension strut
5	Detach bracket (2) from hydraulic lines (3)
6	Detach hydraulic lines (3, 4) using detaching tool from quick-release couplings	Quick-release couplings must latch fully into place. Do not mix up hydraulic lines (3, 4). Detaching tool	Figure
7	Detach all electrical connections (4 ea.) to ABC valve unit on rear axle (Y36/2) and unclip wiring harness
8	Remove bolt (5)	Screw/bolt, rear valve unit bracket to body	*BA32.50-P-1014-03B
9	Unscrew nuts (6)	Nut, rear valve unit bracket to body	*BA32.50-P-1007-03B
10	Remove rear axle ABC valve unit (Y36/2) with hydraulic lines (3, 4) and bracket (7)
11	Convert hydraulic lines (3, 4) and bracket (7)	When replacing rear axle ABC valve unit (Y36/2) Install new seals. Check elastomer bearing on bracket (7).
		Screw/bolt, lines to rear valve unit	*BA32.50-P-1009-03B
		Screw/bolt, bracket to rear valve unit	*BA32.50-P-1008-03B
12	Install in the reverse order
13	Fill and bleed ABC system		AR32.50-P-0021SX
14	Conduct calibration of suspension strut stroke using diagnostic system	When replacing rear axle ABC valve unit (Y36/2)
			AD00.00-P-2000-04B

ACTIVE BODY CONTROL

Number	Designation			MODEL 217	MODEL 222
BA32.50-P-1007-03B	Nut, rear valve unit bracket to body	M6	Nm	9	12

ACTIVE BODY CONTROL

Number	Designation			MODEL 217	MODEL 222
BA32.50-P-1008-03B	Screw/bolt, bracket to rear valve unit	M6	Nm	8	8

ACTIVE BODY CONTROL

Number	Designation			MODEL 217	MODEL 222
BA32.50-P-1009-03B	Screw/bolt, lines to rear valve unit	M8	Nm	20	20

ACTIVE BODY CONTROL

Number	Designation			MODEL 217	MODEL 222
BA32.50-P-1014-03B	Screw/bolt, rear valve unit bracket to body	M6	Nm	9	8

Fig 2: Identifying Detaching Tool (221 589 01 33 00)

Courtesy of MERCEDES-BENZ USA