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Home >> Mercedes Benz >> 2014 >> S63 AMG >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments - 222 Chassis >> Testing & Repair >> Remove/install additional battery for ECO start/stop function - AR54.10-P-0111LFS

Remove/install additional battery for ECO start/stop function - AR54.10-P-0111LFS

MODEL 222.1 (except 222.17), 222.9 

with CODE Z07 (Top protection) 

Fig 1: ECO Start/Stop Function Additional Battery Remove/Install Components
G11132646Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  from explosive gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses.
Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on battery   AH54.10-P-0001-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing Model 222.1 (except 222.17), 222.9
with code P17 (KEYLESS-GO package)
with code Z07 (Top protection)
AH80.61-P-0001-01A
IMPORTANT Notes on AGM battery   AH54.10-P-0002-01A
REMOVINGINSTALLING Remove/install     
1 Switch off all electrical consumers and the ignition NOTES
All electrical consumers must be switched off. Otherwise, they may be damaged when the ground line (1) is disconnected/connected.
 
2 Remove luggage compartment lining on right   AR68.30-P-4600LF
3 Unscrew nuts (2, 3)    
4 Tilt upper part of rear fuse and relay module (K40/5) to the back and lower part to the front and with a swivel movement upward, guide it out of the support (arrow) on the battery box for additional battery (4) NOTES
Guide rear fuse and relay module (K40/5) carefully out of the support (arrow).
Otherwise the catch hook that locks the housing of the rear fuse and relay module (K40/5) in the support (arrow) may break.
 
5 Detach vent hose (5) from elbow fitting (6) INSTALLATION NOTES
Check that vent hose (5) is seated and routed correctly.
Battery acid vapors emitted will otherwise damage surrounding components.
 
6 Unlock shackle (7) by pulling it up and push battery box for additional battery (4) back and out of the battery box support (8) far enough to be able to remove the cover of the battery box (9)    
7 Remove cover of battery box (9) from battery box of additional battery (4)    
8 Unscrew screw/bolt (10) and disconnect ground line (1) at ECO start/stop function additional battery (G1/13) IMPORTANT Bolt (10) remains on ground line (1).
TORQUE SPECIFICATION Bolt, charging cable to battery terminal of additional battery
*BA54.10-P-1004-01J 
INSPECT Check     
9 Using a diode test lamp, check on-board electrical system for voltage between positive line (11) of ECO start/stop function additional battery (G1/13) and a suitable ground point NOTES
Cover up positive line (11).
Otherwise a short circuit may occur.
If the diode test lamp lights up, the on-board electrical system is still active because of a defect in the electrical system:

Disconnect battery ground line
AR54.10-P-0003LF 
REMOVINGINSTALLING Remove/install     
10 Remove screw/bolt (12) and detach positive line (11) IMPORTANT Bolt (12) remains on positive line (11).
TORQUE SPECIFICATION Bolt, charging cable to battery terminal of additional battery
*BA54.10-P-1004-01J 
11 Take battery box for additional battery (4) with ECO start/stop function additional battery (G1/13) out of trunk    
12 Take ECO start/stop function additional battery (G1/13) out of battery box for additional battery (4)    
13 Install in the reverse order    
BATTERY

Number Designation Model 222
BA54.10-P-1004-01J Bolt, charging cable to battery terminal of additional battery Nm 6