Replace supporting frame for cooling module - AR20.20-P-3895LF
MODEL 217 with ENGINE 157, 276, 278
MODEL 222 with ENGINE 157, 276.8/9, 278, 642
Shown on vehicle with engine 278
| Remove | |||
| 1 | Open engine hood | ||
| 2 | Disconnect electrical connections at both headlamps | ||
| 3 | Remove complete front end assembly with front reinforcement | AR62.30-P-1570LF | |
| 4 | Remove fan unit | AR20.40-P-5050LF | |
| 5 | Unclip oil cooler (5) and place to one side | Model 217 with engine 157, 276, 278 with code 487 (Active Body Control (ABC)) Model 222 with engine 157, 276.8/9, 278, 642 with code 487 (Active Body Control (ABC)) |
AR32.50-P-0020LF |
| 6 | Drain off coolant | AR20.00-P-1142LF | |
| 7 | Detach coolant hose (7) on low-temperature cooler (3) | When removing the left supporting frame (1b). | |
| 8 | Unclip oil cooler (11) from bracket (10) and place to one side | When removing the right supporting frame (1a). |
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| 9 | Unclip refrigerant line (14) from the retaining clip (9) on supporting frame (1a) | When removing the right supporting frame (1a). | |
| 10 | Lift cooling module somewhat and unclip supporting frame (1a, 1b) to the side and remove | ||
| Install | |||
| 11 | Clip supporting frame (1a, 1b) into cooling module | Ensure correct seating of the supporting frame (1a, 1b) in the rubber bushing (13). Damage will occur otherwise on the cooling module. |
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| 12 | Clip refrigerant line (14) into the retaining clip (9) of the supporting frame (1a) | When installing the left supporting frame (1b). | |
| 13 | Clip oil cooler (11) into bracket (10) | When installing the right supporting frame (1a). | |
| 14 | Install coolant hose (7) on low-temperature cooler (3) | When installing the left supporting frame (1b). | |
| 15 | Clip in oil cooler (5) | Model 217 with engine 157, 276, 278 with code 487 (Active Body Control (ABC)) Model 222 with engine 157, 276.8/9, 278, 642 with code 487 (Active Body Control (ABC)) |
AR32.50-P-0020LF |
| 16 | Install fan unit | AR20.40-P-5050LF | |
| 17 | Install front end assembly with front reinforcement complete | AR62.30-P-1570LF | |
| 18 | Place electrical connections at both headlamps | ||
| 19 | Pour in coolant | AR20.00-P-1142LF | |
| 20 | Check engine cooling system for leaktightness | AR20.00-P-1010LF | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 21 | Perform an engine test run and check engine cooling system for proper operation | ||
| 22 | Close engine hood |