Replace bottom rear center section together with rear crossmember - AR64.20-P-1060LF
MODEL 217.3
MODEL 222
Shown on MODEL 222
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Note on high-voltage battery | AH54.10-P-0006-01MEV | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Evaluation of high-voltage components | AH54.00-P-6500-01SXH | ||
| General information on body repair | AH60.00-P-0001-01A | ||
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LF | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
| 3 | Remove spare wheel well | ||
| 4 | Remove bottom rear center section (2) | AR64.20-P-1000LF | |
| 5 | Remove rear cross member (1) | AR64.20-P-1100-01LF | |
| 000 588 02 39 00 Rivet press tool | Stainless steel round wire brush Heat gun Body and aluminum workplace Wet/dry vacuum cleaner |
WS60.00-P-0010B | |
| 6 | Prepare rear crossmember (1) | Stainless steel round wire brush Body and aluminum workplace |
AR64.20-P-1100-02LF |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 7 | Install rear crossmember (1) | AR64.20-P-1100-05LF | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
Manual temporary fastener, 6.35 mm Body and aluminum workplace Wet/dry vacuum cleaner Adhesive kit, body, 2-component adhesive |
*BR00.45-Z-1092-02A | ||
| Polygrip countersunk-head rivet, 6.4x14 | *BR00.45-Z-1002-13A | ||
| Blind rivet 6.5x12.5 | *BR00.45-Z-1012-13A | ||
| Flow-form rivet structure up to 3.5 mm clamping range (S1) | *BR00.45-Z-1026-13A | ||
| 8 | Clean sheet metal flange | ||
| 9 | Install bottom rear center section (2) | AR64.20-P-1000LF | |
| 10 | Install spare wheel well |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4x14 | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 | A 004 990 16 97 |
| BR00.45-Z-1026-13A | Flow-form rivet structure up to 3.5 mm clamping range (S1) | A 000 991 11 33 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |