Replace left firewall half - AR62.25-P-1110LF

MODEL 217 

MODEL 222 

except CODE Z07 (Top protection) 

Shown on model 222 

Fig 1: Firewall, Firewall Crossmember And Windshield Crossmember - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	General information on body repair		AH60.00-P-0001-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove complete wheel well		AR62.20-P-1200LF
4	Remove firewall (1), windshield crossmember (2) and firewall crossmember (3)		AR62.25-P-1110-01LF
	000 588 02 39 00 Rivet press tool	Commercially available devices/tools  Stainless steel round wire brush Body power jigsaw Spot weld milling machine Heat gun Wet/dry vacuum cleaner Drill bits and milling cutters for high-strength steels	WS60.00-P-0010B
5	Prepare firewall (1), windshield crossmember (2) and firewall crossmember (3)	Commercially available devices/tools  Stainless steel round wire brush Body power jigsaw Spot weld milling machine Heat gun	AR62.25-P-1110-02LF
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
6	Install firewall (1), windshield crossmember (2) and firewall crossmember (3)		AR62.25-P-1110-05LF
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 02 84 00 Welder	Commercially available devices/tools  Stainless steel round wire brush Manual temporary fastener, 6.35 mm Spot welder Wet/dry vacuum cleaner	WS60.00-P-0022K
		Polygrip countersunk-head rivet, 6.4x14	*BR00.45-Z-1002-13A
		Blind rivet 6.5x12.5	*BR00.45-Z-1012-13A
		Blind rivet 6.4x12 (clamping range 1 mm to 3.5 mm)	*BR00.45-Z-1035-13A
		Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
7	Clean welds and sheet metal flange	Commercially available devices/tools  Stainless steel round wire brush
8	Install complete wheel well		AR62.20-P-1200LF