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Remove/install additional battery - AR54.10-P-0007LFS

MODEL 222 

with CODE Z07 (Top protection) 

Fig 1: Additional Battery Remove/Install Components
G11132642Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  from explosive gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses.
Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes for 12-V lithium-ion battery   AH54.10-P-0004-01A
NOTES Notes on battery   AH54.10-P-0001-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Switch off all electrical consumers and take transmitter key out of reception range NOTES
All electrical consumers must be switched off. They may otherwise be damaged when the ground line (1) is disconnected/connected.
 
2 Open load compartment floor (1)    
3 Release nut (3) and disconnect ground line (2) from negative terminal on additional battery (G1/7) TORQUE SPECIFICATION Nut, charging cable to negative terminal/positive terminal for additional battery *BA54.10-P-1009-01J 
4 Using a diode test lamp, check the on-board electrical system for voltage between the positive line (10) of the additional battery (G1/7) and a suitable ground point NOTES
Cover up the positive line (10).
Otherwise a short circuit may occur.
IMPORTANT Where applicable, the electrical system is to be repaired once the required work has been completed.
If the diode test lamp lights up, the on-board electrical system is still active because of a defect in the electrical system.

Detach ground line of on-board electrical system battery
AR54.10-P-0003LF 
5 Remove positive terminal cover (8)    
6 Release nut (9) and disconnect positive line (10) from positive terminal of additional battery (G1/7) TORQUE SPECIFICATION Nut, charging cable to negative terminal/positive terminal for additional battery *BA54.10-P-1009-01J 
7 Detach vent hose (6) from elbow fitting (7) NOTES
Check vent hose (6) is seated and routed correctly.
Battery acid vapors emitted will otherwise damage surrounding components.
 
8 Unscrew nut (13) TORQUE SPECIFICATION Nut, bracket to battery carrier for additional battery *BA54.10-P-1008-01J 
9 Remove cramp (14)    
10 Remove bolts (15) and remove shackle (16) TORQUE SPECIFICATION Bolt, shackle to battery carrier for additional battery *BA54.10-P-1007-01J 
11 Remove additional battery (G1/7) from trunk    
12 Install in the reverse order    
BATTERY

Number Designation MODEL 222
BA54.10-P-1007-01J Bolt, shackle to battery carrier for additional battery Nm 6
BATTERY

Number Designation MODEL 222
BA54.10-P-1008-01J Nut, bracket to battery carrier for additional battery Nm 5
BATTERY

Number Designation MODEL 222
BA54.10-P-1009-01J Nut, charging cable to negative terminal/positive terminal for additional battery Nm 6