LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2014 >> ML63 AMG >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Brakes - Hydraulic & Mechanical System - Maintenance - 2 Of 2) >> Maintenance >> Inspect Condition Of Brake Disks >> Inspect condition of brake disks - AP42.10-P-4258GZ

Inspect condition of brake disks - AP42.10-P-4258GZ

WARNING: This page does not describe the selected car, but rather 203 other vehicles, including the 2020 Mercedes-Benz SLC300, 2020 Mercedes-Benz SL550, 2020 Mercedes-Benz SL450, 2020 Mercedes-Benz S65 AMG, and 2020 Mercedes-Benz GLA250. However, it is still accessible from the selected car via links, so may be relevant.

Model 164, 251 

Fig 1: Inspecting Brake Disks Condition
G10038089Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVING Remove     
1 Remove wheel-and-tire assembly Model 164 AP40.10-P-4050Z
Model 251 AP40.10-P-4050RT
INSPECT Check     
2 Check brake disks (1) on front and rear axle for score marks and cracks IMPORTANT Cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. With perforated brake disks or those provided with sunk holes (1) measure the crack length (2) including the bore diameter.
For cracks and scores which have split open and are deeper than 0.5 mm:
↓
Replace brake disks (1) subject to separate repair order.
 
MEASURING Measure     
3 Measure thickness of brake disks on front and rear axles using caliper gauge (010) Model 164, check values for brake disks on front axle brake disk thickness *BE42.10-P-1001-08N 
Model 251, check values for brake disks on front axle brake disk thickness *BE42.10-P-1001-08M 
Model 164, check values for rear axle brake disks brake disk thickness *BE42.10-P-1001-09L 
Model 251, check values for rear axle brake disks brake disk thickness *BE42.10-P-1001-09K 
SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:
↓
Replace brake disks (1) subject to separate repair order.
Figure
INSTALLING Install     
4 Mount wheel and tire assembly Model 164 AP40.10-P-4050Z
Model 251 AP40.10-P-4050RT
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 251 (except 251.077/177) Model 251.077/177
BE42.10-P-1001-08M Brake disk thickness New mm 32 36
Wear limit mm 29, 4 33, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 164 (except 164.177) Model 164.177
BE42.10-P-1001-08N Brake disk thickness New mm 32 36
Wear limit mm 29, 4 33, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 251.020/021/022/023/026/054/057/065/072/075/122/123/125/126/154/156/157/163/165/175 except CODE 225, 847, MODEL 251.056 MODEL 251.020/021/022/023/026/054/057/065/072/075/122/123/125/126/154/156/157/163/165/175 with CODE 225 + 847, MODEL 251.124/166/172
BE42.10-P-1001-09K Brake disk thickness New mm 14 22
Wear limit mm 11, 4 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 251.077/177
BE42.10-P-1001-09K Brake disk thickness New mm 26
Wear limit mm 23, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 164.120/121/122/125/156/182/186/195/825 except code U29 (18-inch brake system) Model 164.124 Model 164.175 with code 494 (US version) Model 164.175 with code 498 (Japanese version) Model 164.175 with code 625 (Australia specification) Model 164.120/121/122/125/156/182/186/195/825 with code U29 (18-inch brake system) Model 164.128/172/822/823/824/828/871/886 Model 164.175 except code 494 (US version) except code 498 (Japanese version) except code 625 (Australia specification)
BE42.10-P-1001-09L Brake disk thickness New mm 14 22
Wear limit mm 11, 4 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 164.177
BE42.10-P-1001-09L Brake disk thickness New mm 26
Wear limit mm 23, 4
Fig 2: Identifying Caliper Gauge (140 589 00 19 00)
G10038090Courtesy of MERCEDES-BENZ USA