Test Brake System With Pressure Tester For Leaks - AR42.10-P-0015GZ

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MODEL 164, 166, 292

Shown on model 164.1

Shown on model 164.1

	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Risk of injury . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on externally invisible brake fluid loss		AH42.10-P-9406-02GZ
	Remove
1	Open engine hood and raise to vertical position	Model 164	AR88.40-P-1000GZ
		Model 166	AR88.40-P-1000GQ
2	Remove cover over left suspension strut tower	Model 166, 292
	Preparatory tasks
3	Clean area surrounding cap on brake fluid reservoir
4	Unscrew cap on brake fluid reservoir and connect filling and bleeding unit
	000 588 01 82 00 Filling unit		WS25.00-P-0016B
		Pay attention to manufacturer's operating instructions.
5	Detach corresponding complete wheel
		Model 164	AP40.10-P-4050Z
		Model 166	AP40.10-P-4050EW
		Model 292	AR40.10-P-1100GQC
6	Remove bleed screw from brake caliper (2) on brake circuit to be checked and connect pressure tester (3)
	000 588 07 21 00 Test equipment		WS42.00-P-0014B
		Pressure testers (3) for hydraulic fluid systems must not be used for systems with brake fluid. Otherwise, the brake fluid will be mixed with mineral oil. This results in brake failure. Follow the manufacturer's operating instructions in order to avoid measurement errors.
7	Bleed pressure tester (3)	Follow the manufacturer's operating instructions in order to avoid measurement errors.
8	Switch off filling and bleeding unit and vent pressure from brake fluid reservoir
	High-pressure test
	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
9	Allow the engine to run at moderate speed and release the accelerator pedal suddenly	In order to produce as high a vacuum as possible in the brake booster.
10	Immediately press down brake pedal (5) as far as possible and insert brake pedal jack (4) with adapter (6) between brake pedal (5) and driver seat	Only use the brake pedal jack (4) in combination with the adapter (6) and attach as shown. Otherwise damage and measurement error can occur. Cover contact area of brake pedal (5) and driver's seat. Otherwise, the brake pedal (5) or the driver's seat may be damaged.
		Brake pedal jack	Fig 1
		Adapter for brake pedal winch	Fig 2
11	Read off and note brake pressure on high-pressure gauge of pressure tester (3)
12	Read off and note brake pressure again after 5 minutes on the high-pressure gauge of pressure tester (3)	During the 5 min. duration of the test, the brake pressure may not drop more than 5 %.
13	Switch off engine and remove brake pedal jack (4) with adapter (6)
14	Press brake pedal (5) several times	To reduce the pressure.
	Low-pressure test
15	Immediately press down brake pedal (5) as far as possible and insert brake pedal jack (4) with adapter (6) between brake pedal (5) and driver seat again	Only use the brake pedal jack (4) in combination with the adapter (6) and attach as shown. Otherwise damage and measurement error can occur.
16	Slowly turn back knob (1) until the low-pressure gauge on the pressure tester (3) displays a brake line pressure of 3 bar.
17	Read off brake line pressure again	2 min waiting time.
		The previously set brake line pressure must not fall throughout the 2 min. duration of the test.
	Concluding tasks
18	Remove brake pedal jack (4) and adapter (6)
19	Detach pressure tester (3) and screw bleed screw into brake caliper (2)	Bleed screw at brake caliper	*BA42.10-P-1001-10L
		Bleed screw to brake caliper	*BA42.10-P-1001-12L
20	Bleed brake system	Only bleed the brake caliper (2) to which the pressure tester (3) was connected.
		Model 164	AR42.10-P-0010GZ
		Model 166, 292	AR42.10-P-0010CW
21	Mount complete wheel
		Model 164	AP40.10-P-4050Z
		Model 166	AP40.10-P-4050EW
		Model 292	AR40.10-P-1100GQC
22	Detach filling and bleeding unit and attach cap on brake fluid reservoir
23	Install cover over left suspension strut tower	Model 166, 292
24	Close engine hood	Model 164	AR88.40-P-1000GZ
		Model 166	AR88.40-P-1000GQ

FRONT AXLE BRAKE CALIPER

Number	Designation		Model 164 (except 164.177)	Model 164.177
BA42.10-P-1001-10L	Bleed screw at brake caliper	Nm	18	18

FRONT AXLE BRAKE CALIPER

Number	Designation		Model 166	Model 292
BA42.10-P-1001-10L	Bleed screw at brake caliper	Nm	16	16

REAR AXLE BRAKE CALIPER

Number	Designation		Model 164	Model 166
BA42.10-P-1001-12L	Bleed screw to brake caliper	Nm	7	11

REAR AXLE BRAKE CALIPER

Number	Designation		Model 292
BA42.10-P-1001-12L	Bleed screw to brake caliper	Nm	11

Fig 1: Brake Pedal Jack (000 589 18 31 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Adapter For Brake Pedal Winch (211 589 00 31 00)

Courtesy of MERCEDES-BENZ USA