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Inspect condition of brake disks - AP42.10-P-4258G

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MODEL 463.202/236/237/346 as of model year 2012 

MODEL 463.272/273/274 

Shown on model 212 

Fig 1: Inspecting Brake Disks Condition
G10038085DANGERDANGERNOTESREMOVINGINSTALLINGINSPECTIMPORTANTIMPORTANTMEASURINGIMPORTANTSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle with vehicle lift    
2 Detach complete wheel Remove/install wheels, rotate if necessary AP40.10-P-4050G
INSPECT Check     
3 Check brake disks (1) at front and rear axle IMPORTANT Inspect for scores and cracks. Hairline cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. With perforated brake disks or those provided with sunk holes (1) measure the crack length (2) including the bore diameter. With gaping cracks and score marks deeper than 0.5 mm replace brake disks (1).
 
MEASURING Measure     
4 Measure thickness of brake disks on front and rear axles using caliper gauge (010) IMPORTANT Observe recommended limit dimensions so that the wear limit is not dropped below before the next brake pad change, if necessary replace brake disks (1): ↓  
Check values for front axle brake disks *BE42.10-P-1001-08C 
Check values for rear axle brake disks *BE42.10-P-1001-09C 
SPECIAL TOOL Caliper gauge Figure
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 460, 461, 463 (except 463.270/271/272/273/274) without internally vented brake disks MODEL 463 (except 463.270/271/272/273/274) with internally vented brake disks
BE42.10-P-1001-08C Brake disk thickness New mm 16 30
Wear limit mm 13 27
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 463.272/273/274
BE42.10-P-1001-08C Brake disk thickness New mm 36
Wear limit mm 34
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 461, 463 (except 463.270/271/272/273/274) MODEL 463.272/273/274
BE42.10-P-1001-09C Brake disk thickness New mm 16 22
Wear limit mm 14 20
Fig 2: Identifying Caliper Gauge (140 589 00 19 00)
G10038086Courtesy of MERCEDES-BENZ USA