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Home >> Mercedes Benz >> 2014 >> ML350 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 166 Chassis >> Testing & Repair >> Remove/install charge air cooler - AR09.41-P-6817OGR

Remove/install charge air cooler - AR09.41-P-6817OGR

ENGINE 642, 651 in MODEL 166 

Fig 1: Identifying Charge Air Cooler Remove/Install Components
G09981847Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove charge air hose upstream of the charge air cooler (1) at the charge air cooler (1) ENGINE 651 AR09.41-P-8619CD 
ENGINE 642 AR09.41-P-8621OGR 
2 Remove charge air hose downstream of the charge air cooler (1) at the charge air cooler (1) ENGINE 651 AR09.41-P-8619CD 
ENGINE 642 AR09.41-P-8625OGR 
3 Remove front bumper   AR88.20-P-2000GQ
4 Remove console (4)    
5 Pull charge air cooler (1) out of the upper mount (2) IMPORTANT The charge air cooler (1) is just inserted.  
6 Tilt charge air cooler (1) towards the front and remove from bumper (3)    
7 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Test run engine and check for leaks