LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2014 >> GLK350 Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 204 Chassis >> Testing & Repair >> Replace brake hoses - AR42.10-P-0013CW

Replace brake hoses - AR42.10-P-0013CW

MODEL 204 

MODIFICATION NOTES

16.11.11 Value changed: Brake hose to fixed or floating brake caliper   BA42.10-P-1002-04L
11.9.12 Union nut brake pipe to brake hose Model 204 BA42.10-P-1001-04L
11.9.12 Brake hose to fixed-or floating caliper Model 204 BA42.10-P-1002-04L

Rear brake hose 

Fig 1: Identifying Rear Brake Hose Components
G09983642Courtesy of MERCEDES-BENZ USA

Front brake hose, model 204.0/2/3 

Fig 2: Identifying Front Brake Hose Components - Shown On Model 204.0/2/3
G09983643Courtesy of MERCEDES-BENZ USA

Front brake hose, model 204.9 

Fig 3: Identifying Front Brake Hose Components - Shown On Model 204.9
G09983644Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on externally invisible brake fluid loss   AH42.10-P-9406-02V
NOTES Notes on installing brake hoses   AH42.10-P-9406-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/instal     
1 Detach complete wheel    
REFER TO MAINTENANCE AP40.10-P-4050CW
2 Detach brake line (5) from brake hose (51) IMPORTANT Seal the connection fittings immediately using stop plugs. The expansion reservoir for brake fluid must not run completely empty.  
TORQUE SPECIFICATION Retaining screw, brake line to brake hose *BA42.10-P-1001-04L 
SPECIAL TOOL Box wrench bit Fig 4
3.1 Guide brake hose (51) through the rubber protective ring (51a) MODEL 204.0/2/3At front axle  
3.2 Detach brake hose (51) from bracket (51b); to do so unhook electrical lines (3) and open retaining clip (4) MODEL 204.9At front axle  
4 Detach brake hose (51) from brake caliper and remove TORQUE SPECIFICATION Brake hose to fixed or floating caliper on front axle *BA42.10-P-1002-04L 
TORQUE SPECIFICATION Brake hose to fixed or floating caliper on rear axle *BA42.10-P-1006-04L 
SPECIAL TOOL Box wrench Fig 5
SPECIAL TOOL Box wrench bit Fig 4
5 Install in the reverse order    
6 Bleed brake system   AR42.10-P-0010CW 
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 204
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 204
BA42.10-P-1002-04L Brake hose to fixed or floating caliper on front axle Nm 24
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 204
BA42.10-P-1006-04L Brake hose to fixed or floating caliper on rear axle 24
Fig 4: Identifying Box Wrench Bit (000 589 75 03 00)
G09983645Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Box Wrench (000 589 76 03 00)
G09983646Courtesy of MERCEDES-BENZ USA