Assess condition of brake linings - AP42.10-P-4252CW

MODEL 204

MODIFICATION NOTES

27.8.12

Brake shoe

BE42.10-P-1001-15K

Fig 1: Checking Brake Linings Assess Condition (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Checking Brake Linings Assess Condition (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Risk of injury . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Check
1	Assess lining thickness (1) of brake linings on front axle	If necessary, use flashlight (2) or mirror (3). The thickness of the pad backing plate can be used as a guide when assessing lining thickness (1).
1	Assess lining thickness (1) of brake linings on front axle	Brake lining thickness - front axle If, in exceptional cases, assessment by means of visual inspection is not possible: ↓ Detach wheel and tire assemblies and inspect them, subject to separate repair order.	*BE42.10-P-1001-05L
2	Assess lining thickness (1) of brake linings on rear axle	If necessary, use flashlight (2) or mirror (3). The thickness of the pad backing plate can be used as a guide when assessing lining thickness (1).
2	Assess lining thickness (1) of brake linings on rear axle	Brake lining thickness - rear axle If, in exceptional cases, assessment by means of visual inspection is not possible: ↓ Detach wheel and tire assemblies and inspect them, subject to separate repair order.	*BE42.10-P-1001-15K
3	Determine likely remaining distance of brake linings		AP42.10-P-4253-03EW
3	Determine likely remaining distance of brake linings	If the wear limit for the brake linings is reached, the brake linings must be replaced subject to separate repair order. Otherwise the braking effect may be impaired and people, property and environmental damage may result! Per axle, the brake pad with the least lining thickness (1) is to be used for determining the likely remaining distance. In order to avoid an unscheduled workshop visit between services, it is necessary to determine the remaining distance of the present brake linings. If the remaining distance determined is smaller than the next service interval, premature brake pad replacement should be recommended to the customer.	AP42.10-P-4253-03EW

CHECK VALUES FOR FRONT BRAKE PAD

Number	Designation			MODEL 204.07/27/37	MODEL 204.00/03/04/052/084/085/20/23/24/252/2 84/302/33/90/93/957/981/982/983/984/988/99, MODEL 204.054/081/082/254/282 except CODE 950/952/P53, MODEL 204.303/347/348/349 except CODE P84
BE42.10-P-1001-05L	Brake pad	Brake pad, new	mm	9, 75	14, 0
		Pad backing plate	mm	6, 0	5, 5
		Wear limit	mm	2, 0	2, 0
		Brake wear indicator response (if installed)	mm	2...3	2...3

CHECK VALUES FOR FRONT BRAKE PAD

Number	Designation			MODEL 204.02/055/056/057/06/080/087/088/089/09/22/256/257/289/29/35/38/956/987, MODEL 204.054/081/082/254/282 with CODE 950, with CODE 952, with CODE P53, MODEL 204.303/347/348/349 with CODE P84
BE42.10-P-1001-05L	Brake pad	Brake pad, new	mm	12, 5
		Pad backing plate	mm	5, 5
		Wear limit	mm	2, 0
		Brake wear indicator response (if installed)	mm	2...3

CHECK VALUES FOR REAR BRAKE PAD

Number	Designation			MODEL 204.00/02/03/04/05/06/08/09/20/22/23/24/2 5/28/29/30/33/34/35/3 8/90/93/95/98/99	MODEL 204.077/277, MODEL 204.377 except CODE P98
BE42.10-P-1001-15K	Brake pad	Brake pad, new	mm	12	9, 1
		Pad backing plate	mm	5, 0	4, 5
		Wear limit	mm	2	2
		Brake wear indicator activated (if installed)	mm	2...3	2...3

CHECK VALUES FOR REAR BRAKE PAD

Number	Designation			MODEL 204.377 with CODE P98
BE42.10-P-1001-15K	Brake pad	Brake pad, new	mm	9, 1
		Pad backing plate	mm	5, 5
		Wear limit	mm	2
		Brake wear indicator activated (if installed)	mm	2...3