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Inspect condition of brake disks - AP42.10-P-4258EW

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MODEL 205 without CODE B07 (Ceramic brake system) 

MODEL 207 

MODEL 212 without CODE B07 (Ceramic brake system) 

MODEL 218 without CODE B07 (Ceramic brake system) 

MODIFICATION NOTES

17.4.14 Brake disk thickness   BE42.10-P-1001-08W
18.11.14 Brake disk thickness MODEL 212.002/005/006/034/035/041/048/052/202/205/206/234/248, MODEL 212.003 ## from 007599 except CODE 1U9, MODEL 212.036/047 except CODE Z04, MODEL 212.082 with CODE 494, MODEL 212.236/247 except CODE 978 BE42.10-P-1001-09O
18.11.14 Brake disk thickness MODEL 212.001/004/02/053/054/055/056/057/061/06 7/080/087/089/093/094/095/097/098/099/14/1 54/16/19/201/204/22/254/255/256/257/265/26 7/280/287/288/289/293/294/297/298, MODEL 212.003 ## from 007599 with CODE 1U9, MODEL 212.003 ## to 007598 except CODE 1U9, MODEL 212.036/047 with CODE Z04, MODEL 212.059/088/203/259/261/282/299 except CODE 978, MODEL 212.082 except CODE 494 BE42.10-P-1001-09O
18.11.14 Brake disk thickness MODEL 212.059/088/203/236/247/259/261/282/299 with CODE 978, MODEL 212.072/073/090/091/272/273/291 BE42.10-P-1001-09O

Illustration shows model 212 

Fig 1: Inspecting Condition Of Brake Disks
G09976523Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVING Remove     
1 Remove wheel-and-tire assembly    
REFER TO TESTING & REPAIR Model 205 AR40.10-P-1101A
  MODEL 207 AP40.10-P-4050CW
  Model 212, 218 AP40.10-P-4050EW
INSPECT Check     
2 Check brake disks (1) on front and rear axle for score marks and cracks IMPORTANT Cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. With perforated brake disks or those provided with sunk holes (1) measure the crack length (2) including the bore diameter.
For cracks and scores which have split open and are deeper than 0.5 mm:
↓
Replace brake disks (1) subject to separate repair order.		  
MEASURING Measure     
3 Measure thickness of brake disks on front and rear axles using caliper gauge (010) MODEL 205, check values for brake disks on front axle *BE42.10-P-1001-08W 
MODEL 207, 212, 218, check values for brake disk on front axle *BE42.10-P-1001-08P 
Model 205, check values for rear axle brake disks BE42.10-P-1001-09U
MODEL 207, 212, 218, check values for brake disks on rear axle *BE42.10-P-1001-09O 
SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:
↓
Replace brake disks (1) subject to separate repair order.		 Figure
INSTALLING Install     
4 Mount wheel and tire assembly    
REFER TO TESTING & REPAIR Model 205 AR40.10-P-1101A
  Model 207 AP40.10-P-4050CW
  Model 212, 218 AP40.10-P-4050EW
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 207.303/304/322/323/356/357/361/367/403/404/422/423/456/457/461 except CODE 950/952, MODEL 207.326/336/388/426/436 except CODE 950/P96, MODEL 207.355/359/455/459 MODEL 207.301/302/303/304/322/323/347/348/356/357/361/367/401/4 02/403/404/422/423/447/448/456/457/461 with CODE 950/952, MODEL 207.326/334/336/388/426/434/436 with CODE 950/P96, MODEL 207.362/365/372/462/465/472
BE42.10-P-1001-08P Brake disk thickness New mm 32, 0 32, 0
Wear limit mm 29, 4 30, 0
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 207.301/302/347/348/401/402/447/448 except CODE 950/952, MODEL 207.334/434 except CODE 950/P96 MODEL 207.373/473
BE42.10-P-1001-08P Brake disk thickness New mm 28, 0 36, 0
Wear limit mm 25, 4 34, 0
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 212.002/005/034/048/052/202/205/248 except CODE 950/951/952/P96, MODEL 212.006/206/234/236 except CODE 950/P96, MODEL 212.003/004/082 with CODE 1U9, except CODE 460/494/950/951/P96, MODEL 212.001/035 MODEL 212.020/023/024/025/026/036/040/041/04 7/053/054/055/056/0 57/059/065/067/087/089/093/154/201/203/204/220/221/223/22 4/225/226/247/254/2 56/257/267/282/287/289/293 except CODE 950/951/952/P96, MODEL 212.003/004/082 except CODE 1U9/460//494//950/951/P96, MODEL 212.13/14/162/19
BE42.10-P-1001-08P Brake disk thickness New mm 28, 0 32, 0
Wear limit mm 25, 4 29, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 212.002/005/020/023/024/025/026/034/036/040/041/047/048/052/053/054/055/056/057/059/065/067/087/088/089/093/154/201/202/203/204/205/220/221/223/224/225/226/247/248/254/255/256/257/259/267/282/287/288/289/293 with CODE 950/951/952/P96, MODEL 212.006/206/234/236 with CODE 950/P96, MODEL 212.003/004/082 except CODE 1U9 with CODE 950/P96/951+460/951+49 4, MODEL 212.021/027/061/072/080/090/094/095/097/098/099/165/167/168/227/261/265/272/280/294/297/298/299 MODEL 212.073/091/273/291
BE42.10-P-1001-08P Brake disk thickness New mm 32, 0 36, 0
Wear limit mm 30, 0 34, 0
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 212.074/075/076/077/092/274/275/276/277/292 except CODE B07 MODEL 218.30/32/336/35/36/393/394/397/90/92/9 36/959/96/993/994/997
BE42.10-P-1001-08P Brake disk thickness New mm 36, 0 32
Wear limit mm 33, 0 30
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 218.373/391/973/991 MODEL 218 with ENGINE 157 except CODE B07
BE42.10-P-1001-08P Brake disk thickness New mm 36 36
Wear limit mm 34 33
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 205.002/004/005/007/036/037/040/042/043/044/204/207/236/237/240/242/244 with CODE P31 MODEL 205.002/004/005/007/042/043/204/207/24 2 except CODE P31, MODEL 205.040/044 with CODE 700, MODEL 205.140/142/143/243
BE42.10-P-1001-08W Brake disk thickness New mm 30, 0 28, 0
Wear limit mm 28, 0 25, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 205.003, MODEL 205.036/037/236/237/240/244 except CODE P31, MODEL 205.040/044 except CODE 700/P31 MODEL 205.012/045/048/049/208/209/212/245/24 8 with CODE P31, model 205.047/066/147/247/266
BE42.10-P-1001-08W Brake disk thickness New mm 24, 0 32, 0
Wear limit mm 21, 4 30, 0
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 205.008, MODEL 205.012 with CODE P76, MODEL 205.045 except CODE 700/P31, MODEL 205.208/245 except CODE P31 MODEL 205.086/087/286/287 with CODE B06
BE42.10-P-1001-08W Brake disk thickness New mm 30, 0 36, 0
Wear limit mm 27, 4 34, 0
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 205.086/087/286/287 with CODE U70 MODEL 205.009/145/148, MODEL 205.012 except CODE P31/P76, MODEL 205.045 with CODE 700, MODEL 205.048/049/209/212/248 except CODE P31
BE42.10-P-1001-08W Brake disk thickness New mm 36, 0 32, 0
Wear limit mm 33, 0 29, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 207.301/302/303/304/334/336/347/348/401/402/403/404/434/436/447/448 MODEL 207.322/323/326/355/356/357/359/361/362/365/367/372/373/3 88/422/423/426/455/456/457/459/461/462/465/472/473
BE42.10-P-1001-09O Brake disk thickness New mm 10, 0 22, 0
Wear limit mm 8, 3 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 212.002/005/006/034/035/041/048/052/202/205/206/234/248, MODEL 212.003 ## as of 007599 except CODE 1U9, MODEL 212.036/047 except CODE Z04, MODEL 212.082 with CODE 494, MODEL 212.236/247 except CODE 978 MODEL 212.001/004/02/053/054/055/056/057/061/067/080/087/089/09 3/094/095/097/098/0 99/14/154/16/19/201/204/22/254/255/256/257/265/267/280/287/288/289/293/294/29 7/298, MODEL 212.003 ## as of 007599 with CODE 1U9, MODEL 212.003 ## up to 007598 except CODE 1U9, MODEL 212.036/047 with CODE Z04, MODEL 212.059/088/203/259/261/282/299 except CODE 978, MODEL 212.082 except CODE 494
BE42.10-P-1001-09O Brake disk thickness New mm 10, 0 22, 0
Wear limit mm 8, 3 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 212.059/088/203/236/247/259/261/282/299 with CODE 978, MODEL 212.072/073/090/091/272/273/291 MODEL 212.074/075/076/077/092/274/275/276/27 7/292 except CODE B07
BE42.10-P-1001-09O Brake disk thickness New mm 24, 0 26, 0
Wear limit mm 21, 4 24, 0
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 218 with ENGINE 274, 651 MODEL 218 with ENGINE 276, 642
BE42.10-P-1001-09O Brake disk thickness New mm 10 22
Wear limit mm 8, 3 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 218 with ENGINE 278 MODEL 218 with ENGINE 157 except CODE B07
BE42.10-P-1001-09O Brake disk thickness New mm 24 26
Wear limit mm 21, 4 24
Fig 2: Identifying Caliper Gauge (140 589 00 19 00)
G09976524Courtesy of MERCEDES-BENZ USA
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