Remove/install outer rear wheel well - AR63.10-P-0665GQX
MODEL 166.8
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| 1 | Remove all detachable parts in repair area | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket | |
| 3 | Remove rear fender | AR63.50-P-1400GQX | |
| 4 | Separate outer rear wheel well (1) | AR63.10-P-0660-01GQX | |
| Wet and dry vacuum cleaner Round wire brush Weld-spot milling machine Body keyhole saw |
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| 5 | Prepare outer rear wheel well (1) for installation | AR63.10-P-0670-05GQX | |
| Round wire brush Body keyhole saw |
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| Install | |||
| 6 | Install rear outer wheel well (1) | AR63.10-P-0670-06GQX | |
| General information on riveting | AH60.00-P-0003-01 N | ||
| Gap dimension | *BE60.00-P-1003-01Z | ||
| Gap dimension | *BE60.00-P-1001-01Z | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet, 6.5 x 14.5 Multifunction device (spot welding) Blind/self-piercing riveting Tools for disassembly/assembly |
*BR00.45-Z-1016-13A | ||
| 7 | Adjust gap dimensions on hoods, doors and lids | AR60.00-P-0700-01GQ | |
| Gap dimension | *BE60.00-P-1003-01Z | ||
| Gap dimension | *BE60.00-P-1001-01Z | ||
| Figure | |||
| 8 | Install rear fender | AR63.50-P-1400GQX | |
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 10 | Remove welding protection blankets | ||
| 11 | Clean repair areas | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area using primer filler | ||
| 13 | Carry out seam sealing after repairs | AR97.10-P-4000GQ | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair areas and adjacent surfaces | ||
| 15 | Apply additional cavity preservation | Cavity preservation following repair work | AR97.20-P-1500GQ |
| 16 | Install all detachable body components in area to be repaired |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 166 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01Z | Gap dimension | Liftgate to bumper at bottom | Dimension "L" | mm | 5, 5 (±1, 5) |
| Liftgate to rear fender | Dimension "J" | mm | 4, 8 (±1) | ||
| Liftgate to bumper at side | Dimension "K" | mm | 4, 9 (±1, 3) | ||
| Liftgate to roof | Dimension "W" | mm | 5, 5 (±1, 5) | ||
| Rear fender to lamp unit | Dimension "M" | mm | 1, 4 (±0, 7) | ||
| AR60.00-P-0700-01G Q | |||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 166 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01Z | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3, 8 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 3, 9 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 5, 4 (±1, 5) | ||
| Fender to A-pillar | Dimension "D" | mm | 3, 5 (±1) | ||
| Front door to fender | Dimension "E" | mm | 4, 3 (±0, 7) | ||
| Front door to rear door | Dimension "F" | mm | 4, 8 (±0, 7) | ||
| Rear door to rear fender | Dimension "I" | mm | 4, 3 (±0, 7) | ||
| AR60.00-P-0700-01G | |||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1016-13A | Blind rivet, 6.5 x 14.5 | A 004 990 17 97 |