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Remove/install AdBlue tank - AR14.40-P-2014GQ

ENGINE 642, 651 in MODEL 166 with CODE U42 (BlueTEC diesel exhaust treatment (SCR)) 

Shown on model 166.024 

Fig 1: Identifying AdBlue Tank Remove/Install Components - Shown On Model 166.024 (1 Of 2)
G09981884Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying AdBlue Tank Remove/Install Components - Shown On Model 166.024 (2 Of 2)
G09981885Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of burn injuries and scalding  when working at AdBlue lines and the components attached to them. Risk of injury  to skin and eyes when handling AdBlue. Risk of poisoning  caused by swallowing AdBlue Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS14.40-Z-0001-01A
IMPORTANT Notes on use, material properties and handling of AdBlue®   AH14.40-N-0001-01AB
1 Drain AdBlue® container (1)   AR14.40-P-2014-02GQ
FLUID SPECIFICATION
ENGINE 642 in MODEL 166.8
with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
ENGINE 642, 651 in MODEL 166.0
with CODE U42 (BlueTEC diesel exhaust treatment (SCR))
*BF14.40-P-1001-01A 
2 Remove right fender liner in the rear right rear fender   AR88.10-P-1400GQ
INSPECT Clean     
3 Clean filler neck (2a) and lines (2b, 2c) in the area of the connecting points NOTES Dirt must not be allowed to find its way into the emission control system.
Damage and malfunctions can occur otherwise.
 
4 Unlock filler neck (2a) and pull out of hose fitting NOTES Close off connections immediately; dirt must not be allowed to find its way into the emission control system..
Damage and malfunctions can occur otherwise.
 
SPECIAL TOOL Set of protective covers Fig 3
5 Unlock line (2b) and detach from AdBlue® container (1) NOTES Close off connections immediately; dirt must not be allowed to find its way into the emission control system..
Damage and malfunctions can occur otherwise.
 
SPECIAL TOOL Record plug Figure
6 Unlock line (2c) and detach from line (2d) NOTES Close off connections immediately; dirt must not be allowed to find its way into the emission control system..
Damage and malfunctions can occur otherwise.
 
SPECIAL TOOL Record plug Figure
7 Release and disconnect AdBlue® (A103/1x1) tank module electrical connection and AdBlue® (A103/2x1) delivery module electrical connection    
8 Remove cover (1a) for AdBlue® container (1)    
9 Open bracket (3h) and remove line (3) NOTES Handle line (3) carefully.
The fitting (4s) on the AdBlue® (A103/2) delivery module can break off otherwise!
 
10 Support AdBlue® container (1) Transmission jack
Transmission platform
 
11 Remove mounting frame bow (1h) and remove screw/bolts (1s) TORQUE SPECIFICATION Nut/ Bolt, AdBlue® tank to body *BA14.40-P-1001-02A 
12 Lower AdBlue® container (1) somewhat NOTES Lower AdBlue®-container (1) carefully by a maximum of 5 cm.
The fitting (4s) on the AdBlue® (A103/2) delivery module can break off otherwise!
 
13 Release and disconnect AdBlue® (A103/1x4) tank module pressure line heating element electrical connection 1    
14 Unlock line (3) and detach from fitting (4s) on the AdBlue® (A103/2) delivery module NOTES Close off connections immediately; dirt must not be allowed to find its way into the emission control system..
Damage and malfunctions can occur otherwise.
 
SPECIAL TOOL Record plug Figure
15 Lower and remove AdBlue® container (1) and remove from transmission jack    
16 Install in the reverse order    
EXHAUST AFTERTREATMENT, BLUE TEC

Number Designation ENGINE 642 with CODE U42 Engine 651 with code U42
BA14.40-P-1001-02A Nut/ Bolt, AdBlue® tank to body Nm 23 23
FILLING CAPACITY FOR BLUETEC DIESEL EXHAUST TREATMENT (SCR)

Number Designation MODEL 166.0 with ENGINE 642, 651 with CODE U42 MODEL 166.8 with ENGINE 642 with CODE U42
BF14.40-P-1001-01A AdBlue® tank Initial fill capacity Liter 27, 8 32, 3
Service fill capacity Liter 27, 0 30, 7
Specification BB00.40-P-0352-01A BB00.40-P-0352-01A
Fig 3: Identifying Set Of Protective Covers (001 589 01 91 00)
G07633839Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G07473018Courtesy of MERCEDES-BENZ USA