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Disassemble/assemble rear axle shaft - AR35.30-P-7351G

MODEL 460 with REAR AXLE 741 with drum brakes on the rear axle 

MODEL 461 with REAR AXLE 741 (except 741.171/52/53) with drum brakes on rear axle 

MODEL 463 with REAR AXLE 741 (except 741.52/53) with drum brakes on rear axle 

Fig 1: Rear Axle Shaft Disassemble/Assemble Components
G10780631Courtesy of MERCEDES-BENZ USA
Fig 2: Rear Halfshaft Rotation Direction
G10780632Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Slotted Nut
G10780633Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

14.8.00 Value changed from 350 Nm to 500 Nm Value in BA35.30-P-1002-01C changed for model 460, 461, 463 with drum brake *BA35.30-P-1002-01C 
REMOVING Removing     
1 Remove rear axle shaft (1)   AR35.30-P-0620G 
DISASSEMBLING Disassemble     
2 Clamp rear axle shaft (1) before disassembling IMPORTANT Do not damage the ring gear on vehicles equipped with an Antilock Braking System (ABS). Screw in two lug bolts, then clamp these in a vise.  
3 Release slotted nut (6) and screw off IMPORTANT The slotted nut (6) with a milled groove has a left-hand thread.  
SPECIAL TOOL Figure
4 Remove locking plate (7)    
5 Press the tapered roller bearing, bearing cover (2), radial oil seal (4) and locating ring (3) from the rear halfshaft (1) IMPORTANT The locating ring (3) is part of a single assembly including the cellular polyurethane ring (8) and the radial oil seal (4).  
SPECIAL TOOL Figure
ASSEMBLING Assemble     
6 Slide the bearing cover (2) and locating ring (3) onto the rear halfshaft (1) IMPORTANT Fill the space between the dust seal and the extruded edge seal with grease, apply a light coat of grease to the cellular polyurethane ring (8). *BR00.45-Z-1001-06A 
7 Press the tapered roller bearing onto the rear halfshaft (1) NOTES The L-shaped edge of the bearing's race should be installed toward the locating ring (3). Failure to install in this position will lead to unacceptable changes in the factory-specified bearing float.
IMPORTANT Start by warming the tapered roller bearing to approximately 80 °C.
 
8 Apply a light coat of grease to the O-ring (5) and place it against the locating ring (3)   *BR00.45-Z-1001-06A 
9 Grease tapered roller bearing   *BR00.45-Z-1001-06A 
10 Position locking plate (7) IMPORTANT Replace locking plate (7).  
11 Screw on slotted nut (6) IMPORTANT Do not damage the ring gear on vehicles equipped with an Antilock Braking System (ABS). The slotted nut (6) with a milled groove has a left-hand thread.  
TORQUE SPECIFICATION *BA35.30-P-1002-01C 
SPECIAL TOOL Fig 4
SPECIAL TOOL Figure
12 Lock slotted nut (6) at both grooves using locking plate (7) IMPORTANT When locking the slotted nut (6) ensure that the assembly will be locked in both directions of rotation (refer to arrows on the halfshaft and to the illustration above).  
13 Install rear axle shaft (1)   AR35.30-P-0620G 
REAR AXLE SHAFT

Number Designation Model 460, 461, 463 with drum brake
BA35.30-P-1002-01C Slotted nut to rear axle shaft Nm 500
Fig 4: Identifying Torque Wrench (001 589 74 21 00)
G07666837Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Claw-Type Wrench (460 589 01 07 00)
G10780629Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Assembly Plate (460 589 01 35 00)
G10780492Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11