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Remove/install power steering pump - AR46.30-P-0500GW

MODEL 463 with ENGINE 157 

Fig 1: Power Steering Pump Remove/Install Components
G10780866Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize hydraulic system completely before starting any work on system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
    NOTES The area around the separation point should be cleaned thoroughly before opening the power steering's hydraulic system. Even minute particles of dirt, introduced into the hydraulic components, can result in malfunctions or damage to the power steering.  
1 Suction off oil from expansion reservoir (1) SPECIAL TOOL Figure
2 Remove poly-V belt   AR13.20-P-0001GW
3 Remove upper left charge air duct   AR09.41-P-8620GW
4 Detach clamp (8)    
5 Detach hydraulic line (3) from power steering pump (4), oil filter housing and bracket on left cylinder head cover and place to one side IMPORTANT Hydraulic line (3) remains on expansion reservoir (1).
IMPORTANT Collect escaping hydraulic fluid using rags and seal connections with stop plugs.
 
TORQUE SPECIFICATION *BA46.30-P-1019-01B 
TORQUE SPECIFICATION *BA46.30-P-1020-01B 
TORQUE SPECIFICATION *BA46.30-P-1021-01B 
SPECIAL TOOL Figure
6 Remove bolt (2) TORQUE SPECIFICATION *BA09.41-P-1004-01O 
7 Unclip vacuum hose (5) of boost pressure control valve on turbocharger from bracket on power steering pump (4)    
8 Detach high-pressure line (6) from power steering pump (4) IMPORTANT Collect escaping oil using rags and seal connections with stop plugs.
INSTALLATION IMPORTANT Replace sealing ring.
 
TORQUE SPECIFICATION *BA46.30-P-1026-01B 
SPECIAL TOOL Figure
9 Remove bolts (7)    
10 Remove power steering pump (4) from coolant pump and lower bracket on timing case cover TORQUE SPECIFICATION *BA46.30-P-1018-01B 
TORQUE SPECIFICATION *BA46.30-P-1023-01B 
11 Fill and bleed power steering pump (4)   AR46.20-P-0500-10F
    FLUID SPECIFICATION *BF46.20-P-1001-01B 
FLUID SPECIFICATION *BF46.20-P-1002-01B 
12 Check function of power steering and for leaks    
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
13 Check the steering system for leaks when the engine is running.    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 157
BA09.41-P-1004-01O Bolt, low temperature line clamp to bracket Nm 9
POWER STEERING PUMP

Number Designation Model 463.272/273
BA46.30-P-1018-01B Bolt, power steering pump to coolant pump Nm 20
BA46.30-P-1019-01B Bolt, hydraulic line to power steering pump Nm 9
BA46.30-P-1020-01B Bolt, hydraulic line to oil filter housing Nm 9
BA46.30-P-1021-01B Bolt, hydraulic line to bracket Nm 9
BA46.30-P-1023-01B Bolt, bracket for power steering pump to lower bracket Nm 20
BA46.30-P-1026-01B Bolt, flange for pressure line of P/S to power steering pump Nm 18
FILLING QUANTITIES FOR STEERING GEAR

Number Designation Model 461, 463
BF46.20-P-1001-01B Power steering Filling capacity Liters 1.0
MB steering gear oil Sheet Specified gear oils (cars, cross-country vehicles, sheet 231.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
BF46.20-P-1002-01B Power steering pump Filling capacity Liters 0, 38
MB steering gear oil Sheet Specified gear oils (cars, cross-country vehicles, sheet 231.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G07742725Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07742724Courtesy of MERCEDES-BENZ USA