LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2014 >> G63 AMG >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation - 463 Chassis >> Testing & Repair >> Remove/install throttle valve actuator >> Remove/install throttle valve actuator - AR07.51-P-1401GW

Remove/install throttle valve actuator - AR07.51-P-1401GW

ENGINES 157 in MODEL 463 

Fig 1: Throttle Valve Actuator Remove/Install Components (1 Of 2)
G10779994Courtesy of MERCEDES-BENZ USA
Fig 2: Throttle Valve Actuator Remove/Install Components (2 Of 2)
G10779995Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove charge air manifold (1)   AR09.41-P-1310GW
2 Disconnect electrical connection to charge air temperature sensor (B17/8) and to pressure sensor upstream of throttle valve (B28/6)    
3 Disconnect electrical connection to throttle valve actuator (M16/6)    
4 Unclip electrical line (4) on throttle valve actuator (M16/6)    
5 Unscrew screw/bolts (5) for charge air cooler (2) on charge air manifold (1) TORQUE SPECIFICATION *BA09.41-P-1001-01O 
6 Loosen clamp (6) for charge air manifold (1) on throttle valve actuator (M16/6)    
7 Remove charge air cooler (2) and throttle valve actuator (M16/6) on charge air manifold (1)    
8 Unclip electrical line (3) on throttle valve actuator (M16/6)    
9 Remove screw/bolts (7) on throttle valve actuator (M16/6) TORQUE SPECIFICATION *BA09.41-P-1002-01O 
10 Detach throttle valve actuator (M16/6) from charge air cooler (2) INSTALLATION IMPORTANT Ensure correct seating of the seal between throttle valve actuator (M16/6) and charge air cooler (2)  
11 Remove seal (8) for throttle valve actuator (M16/6) on charge air cooler (2) INSTALLATION IMPORTANT Install new seal (8). Hook seal (8) onto charge air cooler (2).  
12 Install in the reverse order    
13 Read out and erase the fault memory using
Star Diagnosis
  AD00.00-P-2000-04A
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 157
BA09.41-P-1001-01O Screw/bolt, charge air cooler to charge air distribution line Nm 9
BA09.41-P-1002-01O Screw/bolt, throttle valve actuator to charge air cooler Nm 9