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Home >> Mercedes Benz >> 2014 >> G550 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- G-Class (463) >> Testing & Repair >> Remove and install the cooler for the low-temperature water circuit - AR09.41-P-6935GX

Remove and install the cooler for the low-temperature water circuit - AR09.41-P-6935GX

ENGINE 113.993 in MODEL 463.270 /271 

Fig 1: Identifying Low Temperature Water Circuit Cooler Remove/Install Components
G07871091Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install     
DANGER Risk of death  cased by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Lift/jack up vehicle AR00.60-P-1000G
2 Remove underride guard Type 463.270  
Model 463.271 with underride guard in stainless steel AMG. AR88.30-P-0010MG
3 Remove front grille (1)   AR88.00-P-2115GM
4 Remove fan shroud   AR20.40-P-6800GX
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A
5 Drain coolant   AR20.00-P-1142GX
NOTES Notes on coolant All engines AH20.00-N-2080-01A
6 Detach coolant hoses (4, 5)    
DANGER Danger of injury  to eyes from steering oil emerging at high pressure. Danger of poisoning  from swallowing steering oil Unscrew end limit screws maximum 5 turns. Wear safety glasses. AS46.00-Z-0001-01A
7 Remove the cooling line of the power steering system (3) AR46.25-P-3010GR
8 Unscrew nuts (7). NOTESInstallation:  Tighten the nuts (7) carefully. Check the buffer on the left and right; replace if necessary.  
9 Remove low temperature cooler (2) IMPORTANT Lift low temperature cooler (2) up and out of the rubber mounts (8) and take out to the front.  
10 Install in the reverse order    
11 Inspect cooling system for leaks   AR20.00-P-1010RVK