LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2014 >> CLS550 Base >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 218 Chassis - 3 Of 5 >> Testing & Repair >> Remove/install fan for lamp unit - AR82.10-P-4742EL

Remove/install fan for lamp unit - AR82.10-P-4742EL

MODEL 207, 212, 218 with CODE 632 (Headlamps, LED, static, right-side traffic) 

MODEL 207, 212, 218 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) 

MODEL 207, 212, 218 with CODE 642 (Headlamps, LED, dynamic, right-side traffic) 

MODEL 207, 212 with CODE 631 (Scheinwerfer LED statisch Linksverkehr) 

MODEL 207, 212 with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic) 

MODEL 218 with CODE 621 (Intelligent Light System (left-hand traffic)) 

MODEL 218 with CODE 622 (Intelligent Light System) 

MODEL 218 with CODE 631 (LED high-performance headlamps) 

MODEL 218 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) 

Shown on model 218 

Fig 1: Identifying Fan For Lamp Unit Remove/Install Components - Shown On Model 218
G10004561NOTESREMOVINGNOTESNOTESSPECIAL TOOLINSTALLINGNOTESCourtesy of MERCEDES-BENZ USA
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1.1 Remove left or right fender liner front section When replacing left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4).  
AR88.10-P-1300ELX
1.2 Remove left front lamp unit (E1) or right front lamp unit (E2) When replacing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5).  
MODEL 207
as of model year 2014
with CODE 631 (Scheinwerfer LED statisch Linksverkehr)
MODEL 207
as of model year 2014
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 207
as of model year 2014
with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic)
MODEL 207
as of model year 2014
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 207
as of model year 2014
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730ECM
MODEL 212
as of model year 2014
with CODE 631 (Scheinwerfer LED statisch Linksverkehr)
MODEL 212
as of model year 2014
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 212
as of model year 2014
with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic)
MODEL 212
as of model year 2014
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 212
as of model year 2014
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730EWM
MODEL 218
with CODE 621 (Intelligent Light System (left-hand traffic))
MODEL 218
with CODE 622 (Intelligent Light System)
MODEL 218
with CODE 631 (LED high-performance headlamps)
MODEL 218
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 218
with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED)
MODEL 218
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 218
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730EL 
2 Remove detachable parts in area of bar (1) or cap (3)    
3.1 Use hot knife to cut open the housing of the left front lamp unit (E1) or the right front lamp unit (E2) within the bar (1), along the notch. If the cap (3) is not fitted.
NOTES The bar (1) may not be damaged. Otherwise housing of left front lamp unit (E1) or right front lamp unit (E2) may be leaky.
NOTES Carefully open the housing of the left front lamp unit (E1) or the housing of the right front lamp unit (E2).
Otherwise, the components in the housing of the left front lamp unit (E1) or the right front lamp unit (E2) may be damaged.
 
SPECIAL TOOL Hot knife Fig 2
3.2 Detach cap (3) If the cap (3) is fitted.  
4 Remove left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4) or left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5) and remove from housing until the electrical connection is accessible    
5 Disconnect electrical connection from left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4) or left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5)    
INSTALLING Install     
6 Connect electrical connection to left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4) or left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5)    
7 Install left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4) or left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5)    
8 Insert cap (3) NOTES The cap (3) must be positioned exactly on the bar (1).
Otherwise, the housing of the left front lamp unit (E1) or the right front lamp unit (E2) may start to leak.
 
9 Tighten cap (3) using screws/bolts (4)    
10 Mount detachable parts in area of bar (1) or cap (3)    
11.1 Install left front lamp unit (E1) and right front lamp unit (E2) When replacing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5).  
MODEL 207
as of model year 2014
with CODE 631 (Scheinwerfer LED statisch Linksverkehr)
MODEL 207
as of model year 2014
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 207
as of model year 2014
with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic)
MODEL 207
as of model year 2014
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 207
as of model year 2014
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730ECM
MODEL 212
as of model year 2014
with CODE 631 (Scheinwerfer LED statisch Linksverkehr)
MODEL 212
as of model year 2014
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 212
as of model year 2014
with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic)
MODEL 212
as of model year 2014
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 212
as of model year 2014
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730EWM
MODEL 218
with CODE 621 (Intelligent Light System (left-hand traffic))
MODEL 218
with CODE 622 (Intelligent Light System)
MODEL 218
with CODE 631 (LED high-performance headlamps)
MODEL 218
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 218
with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED)
MODEL 218
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 218
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4730EL 
11.2 Install left or right fender liner front section When replacing left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4).  
AR88.10-P-1300ELX
Fig 2: Identifying Hot Knife (000 588 03 84 00)
G10004562Courtesy of MERCEDES-BENZ USA