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Home >> Mercedes Benz >> 2014 >> CLA45 AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 117 Chassis >> Testing & Repair >> Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks - AR83.30-P-1760NKB

Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks - AR83.30-P-1760NKB

MODEL 117, 156, 176, 231, 242, 246 except CODE 2U8 (Refrigerant R-1234yf) 

Shown on MODEL 246 

Fig 1: High/Low Pressure Pipes And Filling Connection - Shown On Model 246
G10250706Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Draining     
1 Connect filler connection (2) of air conditioning service unit to high-pressure line (1) and filler connection (3) of air conditioning service unit to low-pressure line (4)    
REFER TO SPECIAL TOOLS 000 588 04 82 00 Air conditioning service unit   WS83.00-P-0031B 
2 Suction off refrigerant IMPORTANT Note down extracted quantity of refrigerant oil in refrigerant circuit.
IMPORTANT When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer.
 
3 Install new desiccant cartridge Model 231
except code 2U8 (Refrigerant R-1234yf)
AR83.30-P-6521RK
Model 117, 156, 176, 242, 246
except code 2U8 (Refrigerant R-1234yf)
AR83.30-P-6521NKB 
  Evacuate     
4 Clean refrigerant and evacuate refrigerant circuit    
5 Perform vacuum test with air conditioning service unit    
  Filling     
6 Add new compressor oil to the refrigerant circuit according to the quantity of refrigerant oil noted during extraction NOTES
Use approved compressor oil only.
If it is proven that a different compressor oil has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations.
NOTES
Correct compressor oil in the refrigerant circuit.
In the event of an incorrectly measured quantity of refrigerant oil, the refrigerant compressor may be damaged.
Depending on the repair case, the quantity of refrigerant oil must be corrected accordingly.
 
Correct oil level in air conditioning system if system is suddenly drained AR83.30-P-5253NKB 
Correct oil level in air conditioning system after replacing parts AR83.30-P-5252NKB 
Correct oil level in air conditioning system in the event of repair or slow refrigerant loss AR83.30-P-5251NKB 
7 Charge air conditioning system FLUID SPECIFICATION Model 117 with engine 133
except code 2U8 (Refrigerant R-1234yf)
Model 117 with engine 270, 651
except code 2U8 (Refrigerant R-1234yf)
Model 156 with engine 133
except code 2U8 (Refrigerant R-1234yf)
Model 156 with engine 270, 607, 651
except code 2U8 (Refrigerant R-1234yf)
Model 176 with engine 133
except code 2U8 (Refrigerant R-1234yf)
Model 176 with engine 270, 607, 651
except code 2U8 (Refrigerant R-1234yf)
Model 231
except code 2U8 (Refrigerant R-1234yf)
Model 242 with engine 270
except code 2U8 (Refrigerant R-1234yf)
Model 242 with engine 780
except code 2U8 (Refrigerant R-1234yf)
Model 246 with engine 270, 651
except code 2U8 (Refrigerant R-1234yf) Filling capacity - air conditioning/automatic air conditioning
*BF83.00-P-1001-01K 
8 Perform pressure test with air conditioning service unit In the event of a pressure drop during the pressure test:

Check air conditioning system for leakage
 
AR83.30-P-1761NKU 
9 Disconnect filler connection (2) of air conditioning service unit from high-pressure line (1) and filler connection (3) of air conditioning service unit from low-pressure line (4)    
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 117 with engine 133 Model 117 with engine 270, 607, 651
BF83.00-P-1001-01K Filling capacity - air conditioning/automatic air conditioning Refrigerant R134a g 670 650
Specification MB 361.0 refrigerant R134a A 000 989 03 48 MB 361.0 refrigerant R134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 156 with engine 133 Model 156 with engine 270, 607, 651
BF83.00-P-1001-01K Filling capacity - air conditioning/automatic air conditioning Refrigerant R134a g 670 650
Specification MB 361.0 refrigerant R134a A 000 989 03 48 MB 361.0 refrigerant R134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 176 with engine 133 Model 176 with engine 270, 607, 651
BF83.00-P-1001-01K Filling capacity - air conditioning/automatic air conditioning Refrigerant R134a g 670 650
Specification MB 361.0 refrigerant R134a A 000 989 03 48 MB 361.0 refrigerant R134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 231 Model 242 with engine 270
BF83.00-P-1001-01K Filling capacity - air conditioning/automatic air conditioning Refrigerant R134a g 550 650
Specification MB 361.0 refrigerant R134a A 000 989 03 48 MB 361.0 refrigerant R134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation Model 242 with engine 780 Model 246 with engine 270, 607, 651
BF83.00-P-1001-01K Filling capacity - air conditioning/automatic air conditioning Refrigerant R134a g 720 650
Specification MB 361.0 refrigerant R134a A 000 989 03 48 MB 361.0 refrigerant R134a A 000 989 03 48