Replace complete side roof paneling - AR65.10-P-1020SC
MODEL 216
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear protective respiratory mask, protective gloves and safety glasses. Use suitable, grounded vacuum cleaner |
AS60.00-Z-0007-01N | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General notes on repair of vehicles with ultra-high-strength steel. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MAG welding, MAG brazing can lead to considerable damage to ultra high-strength steels and their joints. | AH60.00-P-0024-01N | |
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on dent removal and straightening aluminum parts | AH60.00-P-0012-01N | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in repair area and cover all remaining detachable parts remaining in the vehicle using a tarp (fire-resistant). | ||
| 2 | Remove center roof paneling | AR65.10-P-1000SC | |
| 3 | Separate side roof paneling (1) and prepare mating surfaces on body for installation. | AR65.10-P-1020-01SC | |
Metal needle template 861003 |
*201589005100 | ||
| 4 | Prepare side roof paneling (1) | Metal needle template 861003 Sheet metal crimping pliers 561005 |
AR65.10-P-1020-02SC |
| Install | |||
| 5 | Install side roof paneling (1) and weld in | AR65.10-P-1020-03SC | |
Blind rivet tool 571110 |
*216589022300 | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| Rivet | *BR00.45-Z-1008-13A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Install center roof paneling | AR65.10-P-1000SC | |
| 7 | Clean areas to be repaired and prime with primer filler | ||
| 8 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| 9 | Paint repair areas and adjacent surfaces | AR98.00-P-0150SX | |
| 10 | Apply additional cavity preservation | AR97.20-P-1500SC | |
| 11 | Remove tarp (fire-resistant) and install all detachable parts in the area of repair point |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |