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Remove/install brake shoes of parking brake - AR42.20-P-0530EW

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MODEL 207, 212, 218 

Fig 1: Brake Shoes Of Parking Brake Remove/Install Components
G09976577DANGERDANGERNOTESREMOVINGINSTALLINGINSTALLATION IMPORTANTSPECIAL TOOLIMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTINSTALLATION IMPORTANTINSPECTDANGERIMPORTANTREFER TO MAINTENANCEREFER TO MAINTENANCECourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Remove brake disk (61) MODEL 207, 212 (except 212.074/075/076/077/092/274/275/276/277/292) AR42.10-P-0250EW
MODEL 218 (except 218.374/375/376/392/974/975/976/992) AR42.10-P-0220EL
MODEL 212.074/075/076/077/092/274/275/276/277/292
MODEL 218.374/375/376/392/974/975/976/992
AR42.10-P-0250CMG
2 Unhook retracting spring (111) using removal and installation tool (040) INSTALLATION IMPORTANT Note installation position of retracting spring (111).  
SPECIAL TOOL Removal and installation tool Fig 3
3 Remove retaining springs (107) with installation tool (041) IMPORTANT Compress retaining springs (107) and turn counterclockwise or clockwise through 90°.  
SPECIAL TOOL Installation tool Fig 2
4 Remove brake shoes (103) with brake adjuster (105) and retracting spring (112)    
5 Remove retracting spring (112) and brake adjuster (105) INSTALLATION IMPORTANT Apply light coating of grease to thread on thrust piece (104) and inner cylinder of brake adjuster (105).
Turn back brake adjuster (105) on adjustment wheel (c) and install so that the thrust piece (104) makes contact with the upper brake shoe (103).
 
Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
6 Fold up expansion lock (109) and push pin (109a) out of expansion lock (109) and rear brake cable (86) INSTALLATION IMPORTANT Apply light coating of grease to pin (109a) as well as bearing and slide surfaces on expansion lock (109).  
Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
INSPECT Check     
7 Check brake shoes (103) and friction surface in brake disk (61) for damage and wear In event of damaged or worn brake shoes (103) or damage or worn friction surface:
↓
Replace brake shoes (103), retracting springs (111, 112), retaining springs (107) and brake disk (61).
 
8 Check expansion lock (109) for ease of movement and damage In event of sluggishness or damage:
↓
Replace expansion lock (109).
 
9 Check front brake cable, center brake cable and rear brake cable (86) of parking brake for ease of movement and chafe marks MODEL 207, 212, 218
In event of sluggishness or damage:
↓
Replace affected front brake cable or center brake cable or rear brake cable (86).
 
Remove/install front brake control cable
MODEL 207
AR42.20-P-0520CW
Remove/install front brake control cable
MODEL 212 (except 212.095/098/195/298), 218
AR42.20-P-0520EW 
Remove/install center brake cable
MODEL 207
AR42.20-P-0523CW
Remove/install center brake cable
MODEL 212, 218
AR42.20-P-0523EW 
Remove/install rear brake cable (86)
MODEL 207, 212, 218
AR42.20-P-0525EW 
10 Install in the reverse order    
11 Adjust parking brake   AR42.20-P-0540EW 
DANGER Risk of death  caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand. AS42.00-Z-0001-01A
12 Bed in the parking-brake brakes    
IMPORTANT Notes on the evaluating and interpreting brake tests on test stands   AH42.00-P-0004-01A
REFER TO MAINTENANCE     AP42.20-P-4290-01BA
13 Carry out brake test on the test stand    
REFER TO MAINTENANCE     AP42.00-P-4290BA 
Fig 2: Identifying Installation Tool (112 589 09 61 00)
G09976578Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Removal And Installation Tool (116 589 01 62 00)
G09976579Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51