Remove/install end cover at differential - AR35.31-P-0554SX
MODEL 216.371/373, 221.00/02/057/073/074/082/083/094/10/122/126/15/170/171/173/174/19
MODEL 221.128 except CODE (Z07) Top protection
MODEL 216.38/39
Shown on 215 mm dia. rear axle differential
MODIFICATION NOTES
| 25.6.10 | Value changed: Self-locking nut, flex disk to rear propeller shaft or rear axle differential M12 | *BA41.10-P-1002-01H |
| Remove/install | |||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Secure vehicle on vehicle lift | AR00.60-P-0100SX | |
| 2 | Drain oil from differential (50) | AR35.31-P-0520-06SX | |
| *BA35.31-P-1003-02G | |||
| Sealant | *BR00.45-Z-1061-01A | ||
| Cleaning spray | *BR00.45-Z-1046-04A | ||
| 3 | Remove exhaust system from flange connection back | Vehicles with gasoline engine | AR49.10-P-7100SX |
| Vehicles with diesel engine | AR49.10-P-7100SXI | ||
| 4 | Detach propeller shaft from differential (50) | AR41.10-P-0050-03SX | |
| AR41.10-P-0050-04SX | |||
| *BA41.10-P-1002-01H | |||
| 5 | Remove controller unit (A13) from bracket | AR42.20-P-0590SX | |
| 6 | Loosen bracket on controller unit (A13) from front differential mount | Refer to "Remove rear axle differential (50)". | AR35.31-P-0520SX |
| 7 | Support differential (50) with transmission jack and transmission plate and lash down securely | ||
| 8 | Remove bolts from front differential mount and extension carrier (53) on rear axle carrier and remove right and left exhaust rubber mount on exhaust system. | Refer to "Remove rear axle differential (50)". | AR35.31-P-0520SX |
| 9 | Lower differential (50) | ||
| 10 | Remove bolts (53s) from extension bracket (53) | *BA35.10-P-1005-01M | |
| 11 | Remove bolts (52s) and remove end cover (52). | ||
| *BA35.31-P-1001-02G | |||
| 12 | Clean sealing surfaces on differential (50) and end cover (52) | Cleaner from package | *BR00.45-Z-1028-04A |
| 13 | Apply sealant to sealing surface on end cover (52) | Loctite 5970 sealant | *BR00.45-Z-1013-01A |
| Figure | |||
| 14 | Install in the reverse order | ||
| Check | |||
| 15 | Check oil level in differential (50) and correct if necessary | AR35.31-P-0520-03SX | |
| *BA35.31-P-1002-02G | |||
| *BF35.31-P-1001-01S | |||
| Sealant | *BR00.45-Z-1061-01A | ||
| Cleaning spray | *BR00.45-Z-1046-04A | ||
| 16 | Check differential (50) for leaks |
REAR AXLE CARRIER
| Number | Designation | Model 216 | Model 221 except 221.176/179 with rear axle differential 240V | |
|---|---|---|---|---|
| BA35.10-P-1005-01M | Bolt, extension bracket to rear axle differential | Nm | 100 | 100 |
DIFFERENTIAL HOUSING
| Number | Designation | Model 216 | Model 221 | ||
|---|---|---|---|---|---|
| BA35.31-P-1001-02G | Bolt, end cover to differential | Stage 1 | Nm | 30 | 30 |
| Stage 2 | ∠° | 45 | 45 | ||
| BA35.31-P-1002-02G | Oil filler screw, differential | Nm | 50 | 50 | |
| BA35.31-P-1003-02G | Oil drain screw, differential | Nm | 50 | 50 | |
PROPELLER SHAFT
| Number | Designation | Model 216 | Model 221 | ||
|---|---|---|---|---|---|
| BA41.10-P-1002-01H | Self-locking nut, flex disk to rear propeller shaft or differential | M12 | Nm | 68 | 68 |
DIFFERENTIAL
| Number | Designation | Model 216 | Model 221 | ||
|---|---|---|---|---|---|
| BF35.31-P-1001-01S | Filling capacity | Rear axle differential 200FE, 200 mm dia. | Liters | 1.1 | 1.1 |
| Rear axle differential 215FE, 215 mm dia. | Liters | 1.2 | 1.2 | ||
| Rear axle differential 240FE, 240 mm dia. | Liters | 1.6 | 1.6 | ||
| Rear axle differential 240V, 240 mm dia. | Liters | - | 1.9 | ||
| Specifications for service products | Specification | Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 | Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | A 002 989 23 71 |
| BR00.45-Z-1028-04A | Cleaner from package | Adolf Wurth GmbH & Co. KG |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |