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Home >> Mercedes Benz >> 2013 >> S65 >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors - 221 Chassis - 2 Of 3 >> Testing & Repair >> Remove/install door pocket on front door lining - AR72.12-P-1030SX

Remove/install door pocket on front door lining - AR72.12-P-1030SX

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Fig 1: Identifying Door Pocket On Front Door Lining Remove/Install Component - Shown On Model 221.0
G10128529Courtesy of MERCEDES-BENZ USA

Shown on model 221.0 

Fig 2: Identifying Door Pocket On Front Door Lining Remove/Install Component - Shown On Model 221.0
G10128530Courtesy of MERCEDES-BENZ USA

Shown on model 221.0 

Fig 3: Identifying Door Pocket On Front Door Lining Remove/Install Component - Shown On Model 221.0
G10128531Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove door liner (2) from rear door NOTES Lay door lining (2) front side down on suitable subsurface to prevent damage AR72.12-P-1010SX 
2.1 Detach insulating mat (6) in area of plastic spot welds (3, 12, 13). On vehicles with code (595) Heat and noise insulating infrared-reflective laminated glass for rear and side windows or Code (596) Heat-insulating glass  
3.1 Remove speaker cover (8) With model 221.1  
4 Remove armrest (4)   AR72.12-P-1020SX 
5 Remove ashtray (7).    
6 Disconnect electrical connector from left rear power window switch (S21/3) or left rear door power window/roller blind switch group (S21/21) or right rear power window switch (S21/4) or right rear door power window/roller blind switch group (S21/22) and remove covering (5). IMPORTANT Depending on equipment.  
7 Remove left rear door entrance/exit lamp (E17/5) or right rear door entrance/exit lamp (E17/6) and guide electrical line to rear of door lining (2).    
8 Remove left rear door warning lamp (E17/20) or right rear door warning lamp (E17/22) and guide electrical line to rear of door lining (2).    
9.1 Knock plastic spot welds (3, 12, 13) off of with chisel (11) When initially removing door pocket (1).
IMPORTANT Flat side of chisel blade (11) should point upward.
Use chisel (11) with a blade width of 10 mm, according to DIN 5139.
 
9.2 Bend open clamping plates (10, 14, 16) with suitable screwdriver and remove from pins (9) When removing door pocket (1) a second time  
10 Remove door pocket (1) from door lining (2).    
11.1 Remove left rear door tweeter or left rear door tweeter from door pocket (1). When replacing door pocket (1).  
INSTALLING Install     
12.1 Install left rear door tweeter or left rear door tweeter in door pocket (1). When replacing door pocket (1).  
13 Insert door pocket (1) in door lining (2) IMPORTANT If the door pocket (1) has already been removed, replace door pocket. Ensure that door pocket (1) is seated properly on door lining (2).  
14 Press clamping plates (10, 14, 16) over pins (9, 15, 17) on door pocket (1). IMPORTANT Install new clamping plates (10, 14, 16). Use suitable socket wrench to press down clamping plates (10).
The clamping plates (10, 14, 16) should make firm contact with door lining (2).
 
15 Shorten pins (9, 15, 17) down to approx. 2 mm above clamping plates (10, 14, 16) with side cutting pliers.    
16 Install left rear door entrance/exit lamp (E17/5) or right rear door entrance/exit lamp (E17/6)    
17 Install left rear door warning lamp (E17/20) or right rear door warning lamp (E17/22)    
18 Install armrest (4)   AR72.12-P-1020SX 
19 Install ashtray (7).    
20 Connect electrical connector on left rear power window switch (S21/3) or left rear door power window/roller blind switch group (S21/21) or right rear power window switch (S21/4) or right rear door power window/roller blind switch group (S21/22) and remove covering (5). IMPORTANT Depending on equipment.  
21.1 Install speaker cover (8) With model 221.1  
22.1 Glue insulating mat (6) onto door lining (2). On vehicles with code (595) Heat and noise insulating infrared-reflective laminated glass for rear and side windows or code (596) Heat-insulating glass  
Special glue *BR00.45-Z-1002-02A 
23 Install door lining (2)   AR72.12-P-1010SX 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-02A Adhesive Terokal 2444 A 000 989 92 71