Remove/install rear rubber bushings for differential mount in rear axle carrier - AR35.10-P-0050SX

MODEL 216.371/373, 221.00/02/057/073/074/080/082/083/094/10/122/126/15/170/171/173/174/18/19

MODEL 221.128 except CODE (Z07) Top protection

MODEL 216.38/39

Fig 1: Identifying Rear Axle Carrier Remove/Install Components

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

25.6.10

Value changed: Self-locking nut, flex disk to rear propeller shaft or rear axle differential M12

*BA41.10-P-1002-01H

	Remove/install
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
		While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced.
1	Shift gear into "N" position
2	Switch off ignition	Do not remove ignition key, otherwise the transmission will be shifted into position "P".
3	Secure vehicle on the lifting platform		AR00.60-P-0100SX
4	Remove exhaust system from flange connection back	Vehicles with gasoline engine	AR49.10-P-7100SX
4	Remove exhaust system from flange connection back	Vehicles with diesel engine	AR49.10-P-7100SXI
5	Detach propeller shaft (1) from rear axle differential (2)		AR41.10-P-0050-03SX
		Attach propeller shaft (1) to rear axle differential (2).	AR41.10-P-0050-04SX
			*BA41.10-P-1002-01H
	Clean
6	Clean electrical connector and its surrounding area at controller unit (A13)
7	Unlock and disconnect electrical connector on controller unit (A13)
8	Remove controller unit (A13) from bracket (3)		AR42.20-P-0590SX
9	Remove left bolt (3a) from bracket (3).		*BA42.20-P-1004-01K
10	Support differential (2) with transmission jack and transmission plate and lash down securely
11	Mark installation position of adjusting bush (4b)	If the adjusting bush (4b) is installed twisted, it will cause a change in articulation angle at the propeller shaft (1) which will in turn cause drivetrain vibrations.
12	Unscrew nut (4c) and pull bolt (4a) with adjusting bush (4b) out of the extension bracket		*BA35.10-P-1004-01M
13.1	Detach left and right exhaust rubber mounts (5) from rear axle carrier (6)	Engine 157, 272, 273, 276, 278	*BA49.10-P-1009-01Z
		Engine 629	*BA49.10-P-1006-01AA
		Engine 642	*BA49.10-P-1010-01V
13.2	Detach exhaust rubber mount (5) from frame floor assembly	Engine 651	*BA49.10-P-1001-01AJ
14	Remove bolts (7a) on left and right from front crossmember (7)		*BA35.10-P-1003-01M
15	Lower rear axle differential (2), in doing so pull mechanical release cable (8) out of retaining clamps on tank funnel (9)	Lower rear axle center assembly (2) by max. 250 mm. Do not kink or apply load to mechanical release cable (8) and parking brake cable (11), otherwise they will be damaged. Observe installation position of manual release cable (8):
15		Refer to "Dismantle, mount mechanical release cable (8).	AR42.20-P-0590-01SX
16	Remove spare tire well panel
17	Press rear axle center assembly's (2) rear rubber mount (10) out of rear axle carrier (6).		AR35.10-P-0050-02SX
			Fig 2
			Fig 3
			Figure
			Figure
18	Install in the reverse order

PARKING BRAKE

Number	Designation		Model 216	Model 221
BA42.20-P-1004-01K	Bolt, bracket of electric parking brake control unit to front crossmember	Nm	15	15

EXHAUST SYSTEM

Number	Designation		Engine 651 in model 221
BA49.10-P-1001-01AJ	Bracket, exhaust rubber mount to body	Nm	22

EXHAUST SYSTEM

Number	Designation		Engine 276 in model 221	Engine 278 in model 221	Engine 278 in model 216
BA49.10-P-1009-01Z	Bolt, exhaust rubber mount to rear axle carrier	Nm	22	22	22

EXHAUST SYSTEM

Number	Designation		Engine 273 in model 216	Engine 272 in model 221	Engine 273 in model 221
BA49.10-P-1009-01Z	Bolt, exhaust rubber mount to rear axle carrier	Nm	20	20	20

EXHAUST SYSTEM

Number	Designation		Engine 157 in model 216/221
BA49.10-P-1009-01Z	Bolt, exhaust rubber mount to rear axle carrier	Nm	20

EXHAUST SYSTEM

Number	Designation		Engine 642 in model 221
BA49.10-P-1010-01V	Bolt, exhaust rubber mount to rear axle carrier	Nm	20

EXHAUST SYSTEM

Number	Designation		Engine 629
BA49.10-P-1006-01AA	Bolt, exhaust rubber mount to rear axle carrier or frame floor assembly	Nm	20

REAR AXLE CARRIER

Number	Designation			Model 216	Model 221 except 221.176/179 with rear axle differential 240V
BA35.10-P-1003-01M	Self-locking bolt, front crossmember to rear axle carrier	Stage 1	Nm	50	50
BA35.10-P-1003-01M	Self-locking bolt, front crossmember to rear axle carrier	Stage 2	∠°	90	90
BA35.10-P-1004-01M	Self-locking nut securing rear extension bracket to rear axle carrier	Stage 1	Nm	100	100
BA35.10-P-1004-01M		Stage 2	∠°	90	90

PROPELLER SHAFT

Number	Designation			Model 216	Model 221
BA41.10-P-1002-01H	Self-locking nut, flex disk to rear propeller shaft or differential	M12	Nm	68	68

Fig 2: Identifying Extraction And Insertion Tool (221 589 01 43 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Hollow Piston Cylinder (001 589 51 33 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Hand Pump (652 589 00 33 21)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Hydraulic Hose (652 589 00 33 23)

Courtesy of MERCEDES-BENZ USA